Stress concentrations due to axial tension and bending of loaded axisymmetric projections

Abstract The finite element method has been used to investigate the behaviour of axisymmetric loaded projections (e.g., bolts) subjected to axial tension and bending. The results show that existing data for stepped shafts, which have the axial tension and bending loads applied remote from the region of the step, cannot be applied to loaded projections with the same geometry. For h/d (head thickness to shank diameter ratio) values greater than 0.66 and 0.41 for axial tension and bending, respectively, the stress concentration factors are independent of h/d, load position, and D/d (head diameter to shank diameter ratio) for D/d in the range 1.5 ≤ D/d ≤ 2.0. Smaller h/d values result in large increases in the stress concentration factors due to dishing of the head.