Improving reliability of a shared supplier with competition and spillovers

Supplier reliability is a key determinant of a manufacturer’s competitiveness. It reflects a supplier’s capability of order fulfillment, which can be measured by the percentage of order quantity delivered in a given time window. A perfectly reliable supplier delivers an amount equal to the order placed by its customer, while an unreliable supplier may deliver an amount less than the amount ordered. Therefore, when suppliers are unreliable, manufacturers often have incentives to help suppliers improve delivery reliability. Suppliers, however, often work with multiple manufacturers and the benefit of enhanced reliability may spill over to competing manufacturers. In this study, we explore how potential spillover influences manufacturers’ incentives to improve supplier’s reliability. We consider two manufacturers that compete with imperfectly substitutable products on Type I service level (i.e., in-stock probability). The manufacturers share a common supplier who, due to variations in production quality or yield, is unreliable. Manufacturers may exert efforts to improve the supplier’s reliability in the sense that the delivered quantity is stochastically larger after improvement. We develop a two-stage model that encompasses supplier improvement, uncertain supply and random demand in a competitive setting. In this complex model, we characterize the manufacturers’ equilibrium in-stock probability. Moreover, we characterize sufficient conditions for the existence of the equilibrium of the manufacturers’ improvement efforts. Finally, we numerically test the impact of market characteristics on the manufacturers’ equilibrium improvement efforts. We find that a manufacturer’s equilibrium improvement effort usually declines in market competition, market uncertainty or spillover effect, although its expected equilibrium profit typically increases in spillover effect.

[1]  D. M. Topkis Supermodularity and Complementarity , 1998 .

[2]  Dietmar Harhoff,et al.  Strategic spillovers and incentives for research and development , 1996 .

[3]  Thomas Y. Choi,et al.  Building deep supplier relationships , 2004 .

[4]  Zuo-Jun Max Shen,et al.  Inventory systems with stochastic demand and supply: Properties and approximations , 2010, Eur. J. Oper. Res..

[5]  Paul R. Milgrom,et al.  Rationalizability, Learning, and Equilibrium in Games with Strategic Complementarities , 1990 .

[6]  Srinivas Talluri,et al.  Manufacturer cooperation in supplier development under risk , 2010, Eur. J. Oper. Res..

[7]  T. Morton,et al.  A periodic review, production planning model with uncertain capacity and uncertain demand—optimality of extended myopic policies , 1994 .

[8]  Yimin Wang,et al.  Mitigating Supply Risk: Dual Sourcing or Process Improvement? , 2010, Manuf. Serv. Oper. Manag..

[9]  André de Palma,et al.  Discrete Choice Theory of Product Differentiation , 1995 .

[10]  Mahmut Parlar,et al.  An Inventory Problem with Two Randomly Available Suppliers , 1997, Oper. Res..

[11]  Karl Inderfurth,et al.  Concepts for safety stock determination under stochastic demand and different types of random production yield , 2011, Eur. J. Oper. Res..

[12]  David Perry,et al.  Inventory models of future supply uncertainty with single and multiple suppliers , 1996 .

[13]  Sudheer Gupta Channel Structure with Knowledge Spillovers , 2007 .

[14]  A. Jacquemin,et al.  Cooperative and Noncooperative R&D in Duopoly with Spillovers , 1988 .

[15]  Sudheer Gupta,et al.  Research Note - Channel Structure with Knowledge Spillovers , 2008, Mark. Sci..

[16]  Mari Sako,et al.  Supplier development at Honda, Nissan and Toyota: comparative case studies of organizational capability enhancement , 2004 .

[17]  Evan L. Porteus,et al.  Joint Inventory and Pricing Decisions for an Assortment , 2008, Oper. Res..

[18]  Robert E. Spekman,et al.  United Technologies Corporation: Supplier Development Initiative , 2006, SSRN Electronic Journal.

[19]  Nan Yang,et al.  Competition Under Generalized Attraction Models: Applications to Quality Competition Under Yield Uncertainty , 2009, Manag. Sci..

[20]  Ye Lu,et al.  The Effect of Supply Uncertainty in Price-Setting Newsvendor Models , 2013, Eur. J. Oper. Res..

[21]  Hong Chen,et al.  Joint replenishment and pricing decisions in inventory systems with stochastically dependent supply capacity , 2008, Eur. J. Oper. Res..

[22]  Hau L. Lee,et al.  Lot Sizing with Random Yields: A Review , 1995, Oper. Res..

[23]  Barrie Dale,et al.  Examining the Barriers to Supplier Development , 1990 .

[24]  Brian Tomlin,et al.  On the Value of Mitigation and Contingency Strategies for Managing Supply Chain Disruption Risks , 2006, Manag. Sci..

[25]  Xue-Ming Yuan,et al.  Optimal inventory policy with supply uncertainty and demand cancellation , 2011, Eur. J. Oper. Res..

[26]  Burak Kazaz,et al.  The Impact of Yield-Dependent Trading Costs on Pricing and Production Planning Under Supply Uncertainty , 2011, Manuf. Serv. Oper. Manag..

[27]  Fernando Bernstein,et al.  A General Equilibrium Model for Industries with Price and Service Competition , 2004, Oper. Res..

[28]  K. Suzumura Cooperative and noncooperative R&D in an oligopoly with spillovers , 1992 .

[29]  Sachin B. Modi,et al.  Supplier development: Improving supplier performance through knowledge transfer , 2007 .

[30]  P. Reiss,et al.  Cost-Reducing and Demand-Creating R&D with Spillovers , 1988 .

[31]  J. H. Dyer,et al.  Creating and managing a high‐performance knowledge‐sharing network: the Toyota case , 2000 .

[32]  M. Horn Some inequalities for the expectation of a product of functions of a random variable and for the multivariate distribution function at a random point , 1979 .

[33]  J. George Shanthikumar,et al.  Supplier diversification: effect of discrete demand , 1999, Oper. Res. Lett..

[34]  Volodymyr Babich,et al.  Competition and Diversification Effects in Supply Chains with Supplier Default Risk , 2006, Manuf. Serv. Oper. Manag..

[35]  Amitabh Sinha,et al.  Investing in a Shared Supplier in a Competitive Market: Stochastic Capacity Case , 2015 .

[36]  R. Akella,et al.  Diversification under supply uncertainty , 1993 .

[37]  P. Humphreys,et al.  The impact of supplier development on buyer-supplier performance , 2004 .

[38]  Nicholas Vonortas,et al.  Research Joint Ventures , 2003 .

[39]  E. Muller,et al.  Research Joint Ventures and R&D Cartels , 1992 .

[40]  Nan Yang,et al.  Optimal Supply Diversification Under General Supply Risks , 2009, Oper. Res..

[41]  M. Spence Cost Reduction, Competition and Industry Performance , 1984 .

[42]  Daniel R. Krause,et al.  Critical elements of supplier development The buying-firm perspective , 1997 .

[43]  Maqbool Dada,et al.  A Newsvendor's Procurement Problem when Suppliers Are Unreliable , 2007, Manuf. Serv. Oper. Manag..

[44]  S. Gilbert,et al.  Strategic outsourcing for competing OEMs that face cost reduction opportunities , 2006 .