Affecting Microstructure and Properties of Additively Manufactured AISI 316L Steel by Rotary Swaging

The presented work focused on the development of the microstructural and mechanical properties of a AISI 316L stainless steel workpiece prepared through additive manufacturing and subsequently processed by hot rotary swaging. In order to characterize the effects of swaging on the structural development, samples were taken for electron microscopy scanning and microhardness measurements were taken after each swaging reduction. The as-built and final swaged pieces were also subjected to tensile testing at room temperature and at 900 °C. The structural analyses showed that the hot swaging introduced a substructural formation; low angle grain boundaries prevailed over high angle ones after each pass. The swaging also imparted an almost complete elimination of the porosity and significant grain size; the average grain area decreased from the original value of 365.5 µm2 to 4.4 µm2 after the final swaging pass. The changes in the texture between the passes were negligible, however, the grain refinement went hand in hand with the microhardness increase (up to almost 300 HV1). The results of the tensile testing confirmed that the mechanical properties of the swaged pieces which improved dramatically and remained favorable up to high temperatures.

[1]  T. Muthuramalingam,et al.  Influence of heat-treated Cu–Be electrode on machining accuracy in ECMM with Monel 400 alloy , 2022, Archives of Civil and Mechanical Engineering.

[2]  Hua-nan Liu,et al.  Anisotropy investigation of an ECAP-processed Mg-Al-Ca-Mn alloy with synergistically enhanced mechanical properties and corrosion resistance , 2022, Journal of Alloys and Compounds.

[3]  Eyob Messele Sefene State-of-the-art of selective laser melting process: A comprehensive review , 2022, Journal of Manufacturing Systems.

[4]  Lei Zhu,et al.  Dynamic compressive properties and underlying failure mechanisms of selective laser melted Ti-6Al-4V alloy under high temperature and strain rate conditions , 2022, Additive Manufacturing.

[5]  Kai Guo,et al.  Evolution of residual stress behavior in selective laser melting (SLM) of 316L stainless steel through preheating and in-situ re-scanning techniques , 2022, Optics & Laser Technology.

[6]  C. Aranas,et al.  Selective compositional range exclusion via directed energy deposition to produce a defect-free Inconel 718/SS 316L functionally graded material , 2021, Additive Manufacturing.

[7]  Parth saxena,et al.  Effect of SLM process parameters on hardness and microstructure of stainless steel 316 material , 2021, Materials Today: Proceedings.

[8]  Yu. V. Gamin,et al.  Influence of the radial-shear rolling (RSR) process on the microstructure, electrical conductivity and mechanical properties of a Cu–Ni–Cr–Si alloy , 2021, Materials Science and Engineering: A.

[9]  T. Niendorf,et al.  Severe plastic deformation as a processing tool for strengthening of additive manufactured alloys , 2021, Journal of Manufacturing Processes.

[10]  M. Thangaraj,et al.  Influence of Additive Manufactured Stainless Steel Tool Electrode on Machinability of Beta Titanium Alloy , 2021, Metals.

[11]  F. List,et al.  Mechanical behavior of additively manufactured and wrought 316L stainless steels before and after neutron irradiation , 2021, Journal of Nuclear Materials.

[12]  R. Kocich,et al.  Development of structure and properties in bimetallic Al/Cu sandwich composite during cumulative severe plastic deformation , 2021, Journal of Sandwich Structures & Materials.

[13]  Jian Cao,et al.  On the hot deformation behavior of Ti-6Al-4V made by additive manufacturing , 2021 .

[14]  F. List,et al.  Microstructure and high temperature tensile properties of 316L fabricated by laser powder-bed fusion , 2021 .

[15]  A. Korsunsky,et al.  In situ neutron diffraction investigation of texture-dependent Shape Memory Effect in a near equiatomic NiTi alloy , 2021 .

[16]  F. L. Ng,et al.  Enhanced strength–ductility synergy and transformation-induced plasticity of the selective laser melting fabricated 304L stainless steel , 2020, Additive Manufacturing.

[17]  P. Hooper,et al.  Study of the Effects of Hot Forging on the Additively Manufactured Stainless Steel Preforms , 2020 .

[18]  H. Jing,et al.  Selective laser melting of low-content graphene nanoplatelets reinforced 316L austenitic stainless steel matrix: Strength enhancement without affecting ductility , 2020 .

[19]  A. Lanzutti,et al.  High temperature study of the evolution of the tribolayer in additively manufactured AISI 316L steel , 2020 .

[20]  N. Takata,et al.  Anomalous strengthening by supersaturated solid solutions of selectively laser melted Al–Si-based alloys , 2020 .

[21]  S. Pasebani,et al.  Selective laser melting of 304L stainless steel: Role of volumetric energy density on the microstructure, texture and mechanical properties , 2020 .

[22]  A. Zarei‐Hanzaki,et al.  Development of fresh and fully recrystallized microstructures through friction stir processing of a rare earth bearing magnesium alloy , 2020 .

[23]  N. Lavery,et al.  Effect of thermomechanical processing via rotary swaging on properties and residual stress within tungsten heavy alloy , 2020 .

[24]  N. Gao,et al.  Effect of sample orientation on the microstructure and microhardness of additively manufactured AlSi10Mg processed by high-pressure torsion , 2020, The International Journal of Advanced Manufacturing Technology.

[25]  T. Niendorf,et al.  On the low-cycle fatigue behavior of friction stir welded Al–Si12 parts produced by selective laser melting , 2019, Materials Science and Engineering: A.

[26]  V. Cheverikin,et al.  Hot radial shear rolling and rotary forging of metastable beta Ti-18Zr-14Nb (at. %) alloy for bone implants: Microstructure, texture and functional properties , 2019, Journal of Alloys and Compounds.

[27]  N. Lavery,et al.  Study of structure of naturally aged aluminium after twist channel angular pressing , 2019, Materials Characterization.

[28]  Markus Bambach,et al.  Development of a processing route for Ti-6Al-4V forgings based on preforms made by selective laser melting , 2019, Journal of Manufacturing Processes.

[29]  Jean-Pierre Kruth,et al.  Microstructure evolution of 316L produced by HP-SLM (high power selective laser melting) , 2018, Additive Manufacturing.

[30]  L Kunčická,et al.  Deformation behaviour of Cu-Al clad composites produced by rotary swaging , 2018 .

[31]  M. Tang,et al.  Anisotropic Mechanical Behavior of AlSi10Mg Parts Produced by Selective Laser Melting , 2017 .

[32]  P. Král,et al.  Texture, deformation twinning and hardening in a newly developed Mg–Dy–Al–Zn–Zr alloy processed with high pressure torsion , 2016 .

[33]  Y. Zhong,et al.  Hardened austenite steel with columnar sub-grain structure formed by laser melting , 2015 .

[34]  I. Ashcroft,et al.  Reducing porosity in AlSi10Mg parts processed by selective laser melting , 2014 .

[35]  Bert Verlinden,et al.  Thermo-Mechanical Processing of Metallic Materials , 2014 .

[36]  T. Sercombe,et al.  Heat treatment of Ti‐6Al‐7Nb components produced by selective laser melting , 2008 .

[37]  C. García,et al.  Pitting corrosion behaviour of PM austenitic stainless steels sintered in nitrogen–hydrogen atmosphere , 2007 .

[38]  Alan M. Russell,et al.  Structure-Property Relations in Nonferrous Metals , 2005 .

[39]  F. J. Humphreys,et al.  Recrystallization and Related Annealing Phenomena , 1995 .