A Study on Micro Forming of Metallic Composites

As the popularisation of electronical devices around the world, the development of micro system has attracted the attention of the researchers. The obvious advantages such as saving energy and portability make micro forming process becomes the rising start in manufacturing industry. Although the micro forming process shows a great potential, it still has significant barriers. Therefore, it is crucial to identify the effects of relevant parameters in micro forming process. One of the most significant barriers for micro forming process is size effect, which may be influenced by various factors such as the thickness of materials, lubrication and surface roughness. This study mainly focuses on the impact of holding time in heat treatment process on the properties of materials after the micro forming process. Moreover, due to the mechanical properties of composite material, Cu-Al-Cu laminate composite material is applied in this study. The results demonstrate that the Cu-Al-Cu laminate composite material that experiences 10-minute holding time in heat treatment process can gain better properties, which involves strength, plasticity and formability. Furthermore, a simulation model of the micro forming process is developed in this study and the results of simulation are also compared with the experimental results.

[1]  Zhengyi Jiang,et al.  Influences of micro-friction on surface finish in micro deep drawing of SUS304 cups , 2017 .

[2]  Graham Green,et al.  Evaluation of micro deep drawing technique using soft die-simulation and experiments , 2017 .

[3]  S. Qu,et al.  The influence of sintering temperature and pressure on microstructure and mechanical properties of carbonyl iron powder materials fabricated by electric current activated sintering , 2017 .

[4]  Zhong-qin Lin,et al.  Constitutive modeling of size effect on deformation behaviors of amorphous polymers in micro-scaled deformation , 2017 .

[5]  Jian Liu,et al.  Densification mechanism of copper micro-components prepared by the micro-forming fields activated sintering technology , 2017 .

[6]  Huixia Liu,et al.  Experimental investigation on: Laser shock micro-forming process using the mask and flexible pad , 2017 .

[7]  Huixia Liu,et al.  The size effect on deformation behavior in microscale laser shock flexible drawing , 2016 .

[8]  Zhengyi Jiang,et al.  A new micro scale FE model of crystalline materials in micro forming process , 2016 .

[9]  Qing-chun Li,et al.  Solidification process and microstructure of transition layer of Cu–Al composite cast prepared by method of pouring molten aluminum , 2016 .

[10]  Changhai Chen Experimental study on formability of phosphor bronze thin sheet in micro bead forming process , 2016 .

[11]  Zhengyi Jiang,et al.  Effects of surface roughness on micro deep drawing of circular cups with consideration of size effects , 2016 .

[12]  S. Hong,et al.  Interactive deformation and enhanced ductility of tri-layered Cu/Al/Cu clad composite , 2016 .

[13]  Yanji Zhu,et al.  Tribological properties tests and simulations of the nano-micro multilevel porous self-lubricating PEEK composites with ionic liquid lubrication , 2016, Journal of Materials Science.

[14]  E. Brinksmeier,et al.  Size Effect in Micro Machining of Steel Depending on the Material State , 2016 .

[15]  Zhengyi Jiang,et al.  Lubrication characterisation analysis of stainless steel foil during micro rolling , 2015, The International Journal of Advanced Manufacturing Technology.

[16]  Xianghuai Dong,et al.  Physically based crystal plasticity FEM including geometrically necessary dislocations: Numerical implementation and applications in micro-forming , 2015 .

[17]  Ghader Rezazadeh,et al.  Modelling the Size Effects on the Mechanical Properties of Micro/Nano Structures , 2015, Sensors.

[18]  F. Gong,et al.  Influences of lubrication conditions and blank holder force on micro deep drawing of C1100 micro conical–cylindrical cup , 2015 .

[19]  Zhengyi Jiang,et al.  Experimental and numerical study of micro deep drawing , 2015 .

[20]  Jie Xu,et al.  Micro‐Forming Using Ultrafine‐Grained Aluminum Processed by Equal‐Channel Angular Pressing , 2015 .

[21]  Yunxia Ye,et al.  Mold-free fs laser shock micro forming and its plastic deformation mechanism , 2015 .

[22]  Dong Pyo Jang,et al.  Effect of the degree of sensorineural hearing impairment on the results of subjective evaluations of a noise-reduction algorithm , 2015, Speech Commun..

[23]  S. Hong,et al.  Deformation and fracture of diffusion-bonded Cu–Ni–Zn/Cu–Cr layered composite , 2015 .

[24]  H. Tetzel Influence of tribology size effect on Stribeck curve in micro deep drawing , 2015 .

[25]  K. Dohda,et al.  Influence of Tribological Condition on Construction of Minute Parts in Micro-Meso Extrusion of A6063 Alloy , 2014 .

[26]  S. Hong,et al.  Mechanochemical joining in cold roll-cladding of tri-layered Cu/Al/Cu composite and the interface cracking behavior , 2014 .

[27]  Xiaoming Zhang,et al.  Numerical study on springback with size effect in micro V-bending , 2014 .

[28]  Zhengyi Jiang,et al.  Optimisation of size-controllable centroidal voronoi tessellation for FEM simulation of micro forming processes , 2014 .

[29]  B. Guo,et al.  Effects of solid lubrication film on SKD11 in micro sheet forming , 2013 .

[30]  B. Guo,et al.  Size effects on plastic deformation behavior in micro radial compression of pure copper , 2013 .

[31]  Xianghua Liu,et al.  Modelling of size effects in microforming process with consideration of grained heterogeneity , 2013 .

[32]  S. Hong,et al.  Effect of heat treatment on the bending behavior of tri-layered Cu/Al/Cu composite plates , 2013 .

[33]  Yi Qin,et al.  A Review on Micro-manufacturing, Micro-forming and Their Key Issues , 2013 .

[34]  Xiao-jiao Zuo,et al.  Effect of Diffusion Heat Treatment on Thickness of Cold-Rolled Cu/Al Composite Laminate Interface , 2013 .

[35]  L. Jianjun,et al.  A forming load prediction model in BMG micro backward extrusion process considering size effect , 2013 .

[36]  Frank Vollertsen,et al.  Tribological behaviour of DLC-films and their application in micro deep drawing , 2012 .

[37]  T. Xi,et al.  Influence of heat treatment on interface of Cu/Al bimetal composite fabricated by cold rolling , 2011 .

[38]  E. Hug,et al.  Brittleness study of intermetallic (Cu, Al) layers in copper-clad aluminium thin wires , 2011 .

[39]  M. Fu,et al.  Size effect on material surface deformation behavior in micro-forming process , 2011 .

[40]  I. Simonovski,et al.  Automatic parallel generation of finite element meshes for complex spatial structures , 2011 .

[41]  B. Guo,et al.  Effects of lubrication conditions on micro deep drawing , 2010 .

[42]  R. Morris,et al.  Formation of ultra-fine copper grains in copper-clad aluminum wire , 2010 .

[43]  Ekkard Brinksmeier,et al.  Tribological behavior of micro structured surfaces for micro forming tools , 2010 .

[44]  S. Rhim,et al.  Lubrication for micro forming of ultra thin metal foil , 2006 .

[45]  F. Vollertsen,et al.  State of the art in micro forming and investigations into micro deep drawing , 2004 .

[46]  Masao Murakawa,et al.  Tribology of dry deep-drawing of various metal sheets with use of ceramics tools , 2004 .

[47]  Takao Sawada,et al.  Simulation of solidification of lubricant in metal forming , 2003 .

[48]  A. Taheri,et al.  GROWTH RATE OF INTERMETALLIC COMPOUNDS IN AL/CU BIMETAL PRODUCED BY COLD ROLL WELDING PROCESS , 2001 .

[49]  Takahisa Masuzawa,et al.  State of the Art of Micromachining , 2000 .

[50]  S. Hong,et al.  Microstructural stability and mechanical response of Cu–Ag microcomposite wires , 1998 .

[51]  Sun Ig Hong,et al.  Mechanisms of slip mode modification in F.C.C. solid solutions , 1990 .