Development of Silicon Nitride‐Based Ceramic Radomes — A Review

Radome is an aerodynamic structural part attached to the fore-end of a missile. It transmits electromagnetic signals with minimum attenuation and also protects radar communication system, and thus, the radomes are made of ceramics as they have desirable properties required by the radomes. The flexural strength, dielectric constant, and loss tangent values of various ceramic materials used in the development of radomes are important in the selection of radome materials. Different nose cone shapes of missile radomes are also important. Ceramic materials show variational properties with sintering time, temperature, and other additives. The existing different near-net shape fabrication techniques for manufacturing of ceramic radomes are discussed and compared. Gelcasting is one of the manufacturing techniques to produce radomes with homogeneous and high green strength. Gelcast parts of silicon nitride ceramics are hard, tough, brittle, and wear-resistant and are difficult to machine using conventional methods of machining. Therefore, laser-assisted machining is used for fine finish of ceramic radomes with excellent surface integrity and productivity. This paper deals with a review of development of ceramic radomes, manufacturing methods for variety of applications.

[1]  B. Li,et al.  Microstructure and properties of porous silicon nitride ceramics prepared by gel-casting and gas pressure sintering , 2013 .

[2]  D. Fang,et al.  A multilayer radome wall structure with passbands having odd times of selected central frequencies , 2012 .

[3]  D. Fang,et al.  Microstructure, mechanical and dielectric properties of highly porous silicon nitride ceramics produced by a new water-based freeze casting , 2012 .

[4]  Kai Liu,et al.  Preparation of Silicon Nitride Porous Ceramics , 2012 .

[5]  D. Sciti,et al.  Slip Casting of a Si3N4‐Based System , 2012 .

[6]  Kun Liu,et al.  Effects of oxidation treatment on properties of SiO2f/SiO2-BN composites , 2012 .

[7]  D. Faoite,et al.  A review of the processing, composition, and temperature-dependent mechanical and thermal properties of dielectric technical ceramics , 2012, Journal of Materials Science.

[8]  I. Ganesh Development of β-SiAlON based ceramics for radome applications , 2011 .

[9]  G. Sundararajan,et al.  Hydrolysis‐Induced Aqueous Gelcasting of β‐SiAlON–SiO2 Ceramic Composites: The Effect of AlN Additive , 2010 .

[10]  Q. Shen,et al.  Gas Pressure Sintering of Arbitrary Porous Silicon Nitride Ceramics with High Mechanical Strength , 2010 .

[11]  Hongjie Wang,et al.  Preparation and properties of pressureless-sintered porous Si3N4 , 2010 .

[12]  Jian Zhang,et al.  Gelcasting preparation of porous silicon nitride ceramics by adjusting the content of monomers , 2010 .

[13]  F. Chen,et al.  Electromagnetic Optimal Design and Preparation of Broadband Ceramic Radome Material with Graded Porous Structure , 2010 .

[14]  M. Wahab Radar radome and its design considerations , 2009, International Conference on Instrumentation, Communication, Information Technology, and Biomedical Engineering 2009.

[15]  J. K. Montgomery,et al.  Ceramic Laminates by Gelcasting , 2009 .

[16]  Y. Yoshizawa,et al.  Correlation of wear behavior and indentation fracture resistance in silicon nitride ceramics hot-pressed with alumina and yttria , 2009 .

[17]  N. Dahotre,et al.  Laser machining of structural ceramics—A review , 2009 .

[18]  Yiguang Wang,et al.  Aluminum Phosphate–Mullite Composites for High-Temperature Radome Applications , 2009 .

[19]  Yong Fan,et al.  A Novel 3-D Half-Mode SICC Resonator for Microwave and Millimeter-Wave Applications , 2009 .

[20]  M. Zhang,et al.  Preparation of aluminum borate whisker reinforced aluminum phosphate wave-transparent materials , 2008 .

[21]  Y. Mahajan,et al.  Aqueous Gelcasting Process for β‐Si4Al2O2N6 Ceramics , 2008 .

[22]  F. Luo,et al.  Effect of presintering on the dielectric and mechanical properties of porous reaction-bonded silicon nitride , 2008 .

[23]  G. Sundararajan,et al.  An Aqueous Gelcasting Route to Dense β‐Si4Al2O2N6–0.5SiO2 Ceramics , 2008 .

[24]  Bo Su,et al.  Green ceramic machining: A top-down approach for the rapid fabrication of complex-shaped ceramics , 2008 .

[25]  Chih-Wei Chang,et al.  Evaluation of surface roughness in laser-assisted machining of aluminum oxide ceramics with Taguchi method , 2007 .

[26]  Yung C. Shin,et al.  Laser-assisted machining of damage-free silicon nitride parts with complex geometric features via in-process control of laser power , 2006 .

[27]  A. Renuka,et al.  Computer-aided analysis for tangent Ogive airborne radome using physical optics method , 2005, 2005 Asia-Pacific Microwave Conference Proceedings.

[28]  P. S. Sreejith,et al.  Machining force studies on ductile machining of silicon nitride , 2005 .

[29]  T. Yano,et al.  Pressureless Sintering of Dense Si3N4 and Si3N4/SiC Composites with Nitrate Additives , 2005 .

[30]  Yuping Zeng,et al.  Fracture Energies of Tape‐Cast Silicon Nitride with β‐Si3N4 Seed Addition , 2005 .

[31]  Hyoun‐Ee Kim,et al.  Microstructural Evolution of Gas‐Pressure‐Sintered Si3N4 with Yb2O3 as a Sintering Aid , 2005 .

[32]  Hua-Tay Lin,et al.  Microstructural Design of Silicon Nitride with Improved Fracture Toughness: I, Effects of Grain Shape and Size , 2005 .

[33]  T. S. Yeo,et al.  FAST ANALYSIS OF ELECTROMAGNETIC TRANSMISSION THROUGH ARBITRARILY SHAPED AIRBORNE RADOMES USING PRECORRECTED-FFT METHOD X.-C. Nie and N. Yuan , 2005 .

[34]  M. Hoffmann,et al.  Preparation of Multiple-Cation alpha-SiAlON Ceramics Containing Lanthanum , 2004 .

[35]  Y. Goto,et al.  Fracture Strength and Microstructure of β‐SiAlON with Hafnia Addition , 2004 .

[36]  Wolfgang M. Sigmund,et al.  Novel Powder-Processing Methods for Advanced Ceramics , 2004 .

[37]  L. Garrido,et al.  Influence of yttria-alumina surface coating on the colloidal processing of silicon nitride slips , 2003 .

[38]  J. A. Pero-Sanz,et al.  Toughness of Si3N4 ceramics obtained by precipitating sintering aids as hydroxides , 2003 .

[39]  J. Heinrich,et al.  Aqueous tape casting of silicon nitride , 2002 .

[40]  Yong Huang,et al.  Preparation of Si3N4 ceramics with high strength and high reliability via a processing strategy , 2002 .

[41]  S. Kanzaki,et al.  Microstructure and Mechanical Properties of Silicon Nitride Ceramics with Controlled Porosity , 2002 .

[42]  J. Vieira,et al.  Microstructure, toughness and flexural strength of self‐reinforced silicon nitride ceramics doped with yttrium oxide and ytterbium oxide , 2001, Journal of microscopy.

[43]  S. K. Biswas,et al.  Gas pressure sintering of silicon nitride — current status , 2001 .

[44]  G. Fantozzi,et al.  Processing, microstructure, mechanical properties of Si3N4 obtained by slip casting and pressureless sintering , 2001 .

[45]  Yung C. Shin,et al.  Deformation mechanisms and constitutive modeling for silicon nitride undergoing laser-assisted machining , 2000 .

[46]  Jing-kun Guo,et al.  Preparation and properties of SiO2 matrix composites doped with AlN particles , 2000 .

[47]  E Vanswijgenhoven,et al.  Gelcasting, a near net shape technique , 2000 .

[48]  E. Schuring ADVANCED FORMING TECHNIQUES IN CERAMICS , 2000 .

[49]  W. Tseng,et al.  Cracking defect and porosity evolution during thermal debinding in ceramic injection moldings , 1999 .

[50]  C. Kawai,et al.  Separation–permeation performance of porous Si3N4 ceramics composed of columnar β-Si3N4 grains as membrane filters for microfiltration , 1999 .

[51]  S. Hsu,et al.  A Grinding Map Concept for Optimization of Ceramic Machining , 1999 .

[52]  Y. Shin,et al.  Experimental Evaluation of the Laser Assisted Machining of Silicon Nitride Ceramics , 1998, Manufacturing Science and Engineering.

[53]  Ferreira,et al.  Dispersion Properties of Silicon Nitride Powder Coated with Yttrium and Aluminium Precursors. , 1998, Journal of colloid and interface science.

[54]  M. Timuçin,et al.  Slip-casting properties of Si3N4 with Y2O3 and Al2O3 as sintering additives , 1998 .

[55]  R. Speyer,et al.  Effect of matrix liquid phase on interphase formation in SiC fibre-reinforced Si2N2O-Al2O3-CaO composites , 1995, Journal of Materials Science.

[56]  S. D. Nunn,et al.  Gelcasting: From laboratory development toward industrial production , 1995 .

[57]  Subra Suresh,et al.  Functionally graded metals and metal-ceramic composites: Part 1 Processing , 1995 .

[58]  S. M. Hsu,et al.  Processing, Microstructure, and Wear Behavior of Silicon Nitride Hot‐Pressed with Alumina and Yttria , 1994 .

[59]  O. Lyckfeldt,et al.  Progress in the fabrication of Si3N4 turbine rotors by pressure slip casting , 1994 .

[60]  C. Rüssel,et al.  Thermal conductivity of calcium-doped aluminium nitride ceramics , 1993, Journal of Materials Science.

[61]  Y. Gogotsi,et al.  Oxidation of yttria- and alumina-containing dense silicon nitride ceramics , 1993 .

[62]  K. French,et al.  Injection-molded ceramics: Critical aspects of the binder removal process and component fabrication , 1993 .

[63]  Ilhan A. Aksay,et al.  Consolidation Behavior of Flocculated Alumina Suspensions , 1992 .

[64]  D. S. Pearson,et al.  Centrifugal Consolidation of Al2O3 and AI2O3/ZrO2 Composite Slurries vs Interparticle Potentials: Particle Packing and Mass Segregation , 1991 .

[65]  E. Söderlund,et al.  Pressureless sintering of Y2O3-CeO2-doped sialons , 1990 .

[66]  N. Hirosaki,et al.  Change in Oxygen Content of Y2O3‐Nd2O3‐Doped Silicon Nitride During Firing , 1989 .

[67]  F. Castro,et al.  Sinter and sinter-HIP of silicon nitride ceramics with yttria and alumina additions , 1989 .

[68]  P. Greil Processing of silicon nitride ceramics , 1989 .

[69]  N. Hirosaki,et al.  Sintering of Si3N4 with the Addition of Rare-Earth Oxides , 1988 .

[70]  E. Backer,et al.  Hot Isostatic Pressing of Si3N4 Powder Compacts and Reaction‐Bonded Si3N4 , 1988 .

[71]  J. Heinrich,et al.  Relationships between processing, microstructure and properties of dense and reaction-bonded silicon nitride , 1987 .

[72]  H. Umezawa,et al.  Studies on the Agglutinability of Trypsin-treated Chicken Red Blood Cells with Viscum Albmin (VAA) Lectin , 1986 .

[73]  H. Mizuhara,et al.  Pressureless Sintered Silicon Nitride as a Promising Candidate for Radome Materials , 1984 .

[74]  E. Rabinovich,et al.  Slip casting of silicon nitride for pressureless sintering , 1982 .

[75]  R. Brook,et al.  Hot‐Pressing of Si3N4 with Y2O3 and Li2O as Additives , 1978 .

[76]  A. Tsuge,et al.  Effect of Crystallizing the Grain‐Boundary Glass Phase on the High‐Temperature Strength of Hot‐Pressed Si3N4 Containing Y2O3 , 1975 .

[77]  W. Mcdonough,et al.  Hot‐Pressed Si3N4 with Zr‐Based Additions , 1975 .

[78]  K. Komeya,et al.  Reaction of Si3N4 and Y2O3 in Hot‐Pressing , 1974 .

[79]  G. R. Terwilliger Properties of Sintered Si3N4 , 1974 .

[80]  F. Lange,et al.  Hot-Pressing Behavior of Si3N4 , 1974 .

[81]  W. Stoney Transonic Drag Measurements of Eight Body-Nose Shapes , 1954 .