Study on the prediction model of surface roughness for side milling operations

The paper presents a feasibility study on prediction of surface roughness in side milling operations using the different polynomial networks. A series of experiments using S45C steel plates is conducted to study the effects of the various cutting parameters on surface roughness. The different polynomial networks for predicting surface roughness are developed using the abductive modeling technique and based on the F-ratio to select their input variables. The results show that the developed models achieve high predicting capability on surface roughness, especially for the case of smaller flank wear of peripheral cutting edge. Hence, it can be concluded that the developed polynomial-network models posses promising potential in the application of predicting surface roughness in side milling operations.

[1]  Y. G. Srinivasa,et al.  Tool wear estimation by group method of data handling in turning , 1994 .

[2]  Ship-Peng Lo,et al.  An adaptive-network based fuzzy inference system for prediction of workpiece surface roughness in end milling , 2003 .

[3]  D. E. Brown,et al.  A polynomial network for predicting temperature distributions , 1994, IEEE Trans. Neural Networks.

[4]  George Chryssolouris,et al.  A Comparison of Statistical and AI Approaches to the Selection of Process Parameters in Intelligent Machining , 1990 .

[5]  S. N. Melkote,et al.  An Enhanced End Milling Surface Texture Model Including the Effects of Radial Rake and Primary Relief Angles , 1994 .

[6]  Kuang-Hua Fuht,et al.  A Proposed statistical model for surface quality prediction in end-milling of A1 alloy , 1995 .

[7]  G. A. Miller THE PSYCHOLOGICAL REVIEW THE MAGICAL NUMBER SEVEN, PLUS OR MINUS TWO: SOME LIMITS ON OUR CAPACITY FOR PROCESSING INFORMATION 1 , 1956 .

[8]  Ming-Yung Wang,et al.  Experimental study of surface roughness in slot end milling AL2014-T6 , 2004 .

[9]  Stanley J. Farlow,et al.  Self-Organizing Methods in Modeling: Gmdh Type Algorithms , 1984 .

[10]  A. G. Ivakhnenko,et al.  Polynomial Theory of Complex Systems , 1971, IEEE Trans. Syst. Man Cybern..

[11]  M. Alauddin,et al.  Computer-aided analysis of a surface-roughness model for end milling , 1995 .

[12]  Keith C. Drake,et al.  Abductive reasoning networks , 1991, Neurocomputing.

[13]  Shi-Jer Lou,et al.  In-Process Surface Roughness Recognition (ISRR) System in End-Milling Operations , 1999 .