Series cascade control: An outline survey

Series cascade control structure (SCCS) is widely used in process industries as unity feedback configuration fails to reject the load disturbances before the controlled variable deviates from the setpoint. Several variants of the conventional SCCSs have been reported in the literature to obtain improved closed-loop performance as compared to the conventional structure. For processes with large time delay, cascade control may not yield satisfactory closed-loop performance. To overcome this problem, several modified Smith predictor based SCCS have been reported in the literature. In this manuscript, various series cascade control strategies are briefly reviewed and their advantages and disadvantages are discussed. Suitable tuning strategies for a class of stable, unstable and integrating process models are recommended in order to help the user in selecting the appropriate control strategy. This review covers only model-based series cascade control strategies in which controller parameters are expressed in terms of known process model parameters.

[1]  Ramon Vilanova,et al.  Robust tuning of Two-Degree-of-Freedom (2-DoF) PI/PID based cascade control systems , 2009 .

[2]  M. Chidambaram,et al.  A simple method of tuning cascade controllers , 2013 .

[3]  Gregory K. McMillan Effect of Cascade Control on Loop Performance , 1982, 1982 American Control Conference.

[4]  Ahmad Ali,et al.  Improved Tuning of Cascade Controllers for Stable and Integrating Processes with Time Delay , 2015 .

[5]  Sunwon Park,et al.  Enhanced Control with a General Cascade Control Structure , 2002 .

[6]  R. G. Franks,et al.  Quantitative Analysis of Cascade Control , 1956 .

[7]  Müjde Güzelkaya,et al.  Improved cascade controller design methodology based on outer-loop decomposition , 2015 .

[8]  M. Chidambaram,et al.  PID Controller tuning of cascade control systems using genetic algorithm , 2006 .

[9]  Thomas F. Edgar,et al.  Process Dynamics and Control , 1989 .

[10]  Antonio Visioli,et al.  Simultaneous closed-loop automatic tuning method for cascade controllers , 2011 .

[11]  Jizhen Liu,et al.  ROBUST ANALYSIS AND PID TUNING OF CASCADE CONTROL SYSTEMS , 2005 .

[12]  Ramon Vilanova,et al.  Procedure for Cascade Control Systems Design: Choice of Suitable PID Tunings , 2008, Int. J. Comput. Commun. Control.

[13]  Alessandro Brambilla,et al.  Nonlinear filter in cascade control schemes , 1992 .

[14]  Pradeep B. Deshpande,et al.  When to use cascade control , 1990 .

[15]  Ramón Vilanova,et al.  Servo/regulation tradeoff tuning of PID controllers with a robustness consideration , 2007, 2007 46th IEEE Conference on Decision and Control.

[16]  Julio E. Normey-Rico,et al.  Smith Predictor-Based Control Schemes for Dead-Time Unstable Cascade Processes , 2010 .

[17]  D.P. Atherton,et al.  Improved Cascade Control Structure for Controlling Unstable and Integrating Processes , 2005, Proceedings of the 44th IEEE Conference on Decision and Control.

[19]  Somanath Majhi,et al.  Modified Smith predictor based cascade control of unstable time delay processes. , 2012, ISA transactions.

[20]  Nusret Tan,et al.  Improved cascade control structure for enhanced performance , 2007 .

[21]  Ahmad Taher Azar,et al.  Robust IMC–PID tuning for cascade control systems with gain and phase margin specifications , 2014, Neural Computing and Applications.

[22]  Jie Gao,et al.  Cascade control based on minimum sensitivity in outer loop for processes with time delay , 2012 .

[23]  Sunwon Park,et al.  PID controller tuning to obtain desired closed loop responses for cascade control systems , 1998 .

[24]  Derek P. Atherton,et al.  Use of Smith Predictor in the Outer Loop for Cascaded Control of Unstable and Integrating Processes , 2008 .

[25]  Aidan O'Dwyer,et al.  Control of open-loop unstable processes with time delay using PI/PID controllers specified using tuning rules: an outline survey , 2013 .

[26]  Hsiao-Ping Huang,et al.  A SIMPLE METHOD FOR TUNING CASCADE CONTROL SYSTEMS , 1998 .

[27]  ChangKyoo Yoo,et al.  Enhanced control of integrating cascade processes with time delays using modified Smith predictor , 2010 .

[28]  M. Chidambaram,et al.  Enhanced Control of Unstable Cascade Processes with Time Delays Using a Modified Smith Predictor , 2009 .

[29]  Ibrahim Kaya,et al.  A PI-PD controller design for control of unstable and integrating processes. , 2003, ISA transactions.

[30]  Ramón Vilanova,et al.  Two-Degree-of-Freedom PI/PID tuning approach for smooth control on cascade control systems , 2008, 2008 47th IEEE Conference on Decision and Control.

[31]  M. Chidambaram,et al.  A simple method of tuning series cascade controllers for unstable systems , 2013 .

[32]  I Kaya,et al.  Improving performance using cascade control and a Smith predictor. , 2001, ISA transactions.

[33]  William L. Luyben,et al.  Conditional stability in cascade control , 1986 .

[34]  R. Vilanova,et al.  PID tuning for cascade control system design , 2008, 2008 Canadian Conference on Electrical and Computer Engineering.

[35]  Tao Liu,et al.  IMC-Based Control Strategy for Open-Loop Unstable Cascade Processes , 2005 .

[36]  Somanath Majhi,et al.  Enhanced cascade control for a class of integrating processes with time delay. , 2013, ISA transactions.

[37]  Ming-Wei Lee,et al.  Simultaneous automatic tuning of cascade control systems from closed-loop step response data , 2012 .

[38]  Tao Liu,et al.  Decoupling two-degree-of-freedom control strategy for cascade control systems , 2005 .

[39]  D.P. Atherton,et al.  Improved Cascade Control Structure and Controller Design , 2005, Proceedings of the 44th IEEE Conference on Decision and Control.