Contactless high-speed eddy current inspection of unidirectional carbon fiber reinforced polymer

Abstract This paper presents the development and the results of a customized eddy current (EC) non-destructive testing (NDT) system for highly demanding online inspection conditions. Several planar eddy current array probes were designed, numerically simulated and experimentally compared for the inspection of low conductivity unidirectional carbon fibre reinforced polymer (CFRP) ropes. The inspections were performed using a dedicated scanner device at 4 m/s with 3 mm probe lift-off where defects under 1 mm were detected with an excellent SNR. Different defect morphologies and sizes, such as broken fibres and lateral cuts, were successful detected and compared to conventional probes.

[1]  T. Gereke,et al.  Analysis of the 3D draping behavior of carbon fiber non-crimp fabrics with eddy current technique , 2018 .

[2]  Mouloud Feliachi,et al.  Development of circular arrayed eddy current sensor for detecting fibers orientation and in-plane fiber waviness in unidirectional CFRP , 2017 .

[3]  P. Lamberti,et al.  Experimental and theoretical study on piezoresistive properties of a structural resin reinforced with carbon nanotubes for strain sensing and damage monitoring , 2018, Composites Part B: Engineering.

[4]  Luis S. Rosado,et al.  Geometric optimization of a differential planar eddy currents probe for non-destructive testing , 2013 .

[5]  Karl Schulte,et al.  Non-destructive testing of FRP by d.c. and a.c. electrical methods , 2001 .

[6]  Bruce W. Drinkwater,et al.  Characterisation of carbon fibre-reinforced polymer composites through radon-transform analysis of complex eddy-current data , 2017, Composites Part B: Engineering.

[7]  Piervincenzo Rizzo,et al.  Acoustic emission monitoring of carbon-fiber-reinforced-polymer bridge stay cables in large-scale testing , 2001 .

[8]  Gerhard Mook,et al.  Non-destructive characterisation of carbon-fibre-reinforced plastics by means of eddy-currents , 2001 .

[9]  D. Placko,et al.  Eddy current sensors for nondestructive inspection of graphite composite materials , 1992, Conference Record of the 1992 IEEE Industry Applications Society Annual Meeting.

[10]  L. Quintino,et al.  Surface modification by solid state processing , 2013 .

[11]  Lalita Udpa,et al.  Far field microwave NDE of composite structures using time reversal mirror , 2018 .

[12]  Akira Todoroki Monitoring of electric conductance and delamination of CFRP using multiple electric potential measurements , 2013 .

[13]  Paolo Gaudenzi,et al.  Damage tolerance of carbon/flax hybrid composites subjected to low velocity impact , 2016 .

[14]  Jinhao Qiu,et al.  Interlaminar contact resistivity and its influence on eddy currents in carbon fiber reinforced polymer laminates , 2018 .

[15]  Xavier E. Gros,et al.  Monitoring Delamination Growth In Cfrp Materials Using Eddy Currents , 1998 .

[16]  Nobuo Takeda,et al.  Electromechanical modeling of unidirectional CFRP composites under tensile loading condition , 2002 .

[17]  Alexander Vostner,et al.  Novel eddy current probes for pipes: Application in austenitic round-in-square profiles of ITER , 2017 .

[18]  K. Koyama,et al.  INFLUENCE OF SPEED EFFECT IN EDDY CURRENT NONDESTRUCTIVE TESTING , 1992 .

[19]  P. Lamberti,et al.  Smart coatings of epoxy based CNTs designed to meet practical expectations in aeronautics , 2018, Composites Part B: Engineering.

[20]  M. Valentino,et al.  Analysis of low-velocity impact damage in reinforced carbon fiber composites by HTS-SQUID magnetometers , 2001 .

[21]  Sung-Min Park,et al.  Damage sensing, mechanical and interfacial properties of resins suitable for new CFRP rope for elevator applications , 2019, Composites Part B: Engineering.

[22]  Jinhao Qiu,et al.  Research advances in eddy current testing for maintenance of carbon fiber reinforced plastic composites , 2016 .

[23]  Li Ma,et al.  Low-velocity impact and residual tensile strength analysis to carbon fiber composite laminates , 2010 .

[24]  Ning Hu,et al.  Role of interlaminar interface on bulk conductivity and electrical anisotropy of CFRP laminates measured by eddy current method , 2014 .

[25]  Andreas Nocke,et al.  Review on quality assurance along the CFRP value chain – Non-destructive testing of fabrics, preforms and CFRP by HF radio wave techniques , 2015 .

[26]  Luis S. Rosado,et al.  A new dual driver planar eddy current probe with dynamically controlled induction pattern , 2015 .

[27]  Uwe Zscherpel,et al.  Application of Different X-ray Techniques to Improve In-Service Carbon Fiber Reinforced Rope Inspection , 2017 .

[28]  Nathan Ida Modeling of velocity effects in eddy current applications , 1988 .

[29]  Enrong Wang,et al.  Application of low frequency ECT method in noncontact detection and visualization of CFRP material , 2017 .

[30]  Helena Geirinhas Ramos,et al.  Magnetic sensors assessment in velocity induced eddy current testing , 2015 .

[31]  Geoffrey R. Tomlinson,et al.  Image sequences and wavelets for vibration analysis: Part 1: Edge detection and extraction of natural frequencies , 2002 .

[32]  Urs Sennhauser,et al.  Application and reliability of a fiber optical surveillance system for a stay cable bridge , 1998 .

[33]  S. Gholizadeh,et al.  A review of non-destructive testing methods of composite materials , 2022 .

[34]  G. Giraud,et al.  In-situ monitoring of damage in CFRP laminates by means of AC and DC measurements , 2001 .

[35]  S. Bossuyt,et al.  Damage Detection in CFRP Components Using DIC , 2016 .

[36]  M. Piedade,et al.  Customized Eddy Current Probes for Pipe Inspection , 2017 .