Model Factory for Additive Manufacturing of Mechatronic Products: Interconnecting World-class Technology Partnerships with Leading AM Players☆

Abstract The additive manufacturing (AM) model factory's aim is to establish a leading-edge learning academy for the digital and generative production of innovative mechatronic products, where the complete value chain is integrated on a single site. Short courses and deep dives enable easier access to the state of the art technologies and increase the awareness for their potentials. Anchored in key industries such as automotive, aerospace, and medical by major OEMs and regional SMEs, the AM model factory cooperates with world-class partners and leading market players. This paper displays the model factory's setup, selected technologies, exemplary courses, and benefits.

[1]  Ralph Stelzer,et al.  Individual Contour Adapted Functional Implant Structures in Titanium , 2011 .

[2]  Sujit Das,et al.  Energy and emissions saving potential of additive manufacturing: the case of lightweight aircraft components , 2016 .

[3]  Stéphane Danjou,et al.  Ermittlung optimaler Bauteilorientierung zur Verbesserung der Prozessplanung in der CAD/RP-Kette , 2010 .

[4]  Joerg Franke,et al.  Aerosol Jet® printing of optical waveguides , 2015, 2015 38th International Spring Seminar on Electronics Technology (ISSE).

[5]  S. Wartzack,et al.  Besonderheiten bei der Auslegung und Gestaltung lasergesinterter Bauteile , 2010 .

[6]  Petra Fastermann Welche 3D-Druck-Technologien gibt es und welche Technologie eignet sich wofür? , 2014 .

[7]  Joerg Franke,et al.  Aerosol Jet printing on rapid prototyping materials for fine pitch electronic applications , 2011, 2011 IEEE 61st Electronic Components and Technology Conference (ECTC).

[8]  Michael Schmidt,et al.  Realization of Multi-material Polymer Parts by Simultaneous Laser Beam Melting , 2015 .

[9]  Timothy W. Simpson,et al.  AM Needs MEs , 2015 .

[10]  Christine Schöne,et al.  Process chain for design, optimisation and production of open-porous lightweight structures , 2013 .

[11]  Romina Sulas,et al.  Left Atrial Appendage Closure Guided by Personalized 3D-Printed Cardiac Reconstruction. , 2015, JACC. Cardiovascular interventions.

[12]  David W. Rosen,et al.  Additive Manufacturing Technologies: Rapid Prototyping to Direct Digital Manufacturing , 2009 .

[13]  Andreas Gebhardt,et al.  Understanding Additive Manufacturing , 2011 .

[14]  Kenneth W. Dalgarno,et al.  Mass Customization of Foot Orthoses for Rheumatoid Arthritis Using Selective Laser Sintering , 2010, IEEE Transactions on Biomedical Engineering.

[15]  Gerd Witt,et al.  Die Festigkeit in Abhängigkeit von Scanstrategien & -optionen beim Lasersintern vom Kunststoff , 2010 .

[16]  Aarief Syed-Khaja,et al.  Advanced substrate and packaging concepts for compact system integration with additive manufacturing technologies for high temperature applications , 2015, 2015 IEEE CPMT Symposium Japan (ICSJ).