A modified multivariate EWMA control chart for monitoring process small shifts

In this paper, a novel data-driven approach is presented to monitor processes influenced by gradual small shifts. The primary idea is to first build multivariate exponentially weighted moving average (MEWMA) model based on the originally measured variables to keep the memory effect of the process trend. Then introduce a unified Mahalanobis distance based monitoring statistic, which makes full use of the feature of the normal distribution of the process variables, to better capture the deviation of the process variables. A case study of the Tennessee Eastman process (TEP) is used to demonstrate the superiority of the proposed method over other conventional ones in performance and workload of the gradual small shifts monitoring.

[1]  E. F. Vogel,et al.  A plant-wide industrial process control problem , 1993 .

[2]  Barry Lennox,et al.  Model predictive control monitoring using multivariate statistics , 2009 .

[3]  Jayant Trewn,et al.  Multivariate Statistical Methods in Quality Management , 2004 .

[4]  Nasser M. Nasrabadi,et al.  Pattern Recognition and Machine Learning , 2006, Technometrics.

[5]  Zhiqiang Ge,et al.  Improved kernel PCA-based monitoring approach for nonlinear processes , 2009 .

[6]  S. Wold Exponentially weighted moving principal components analysis and projections to latent structures , 1994 .

[7]  Rui Zhang,et al.  Approximations of the standard principal components analysis and kernel PCA , 2010, Expert Syst. Appl..

[8]  Fuli Wang,et al.  Stage-based soft-transition multiple PCA modeling and on-line monitoring strategy for batch processes , 2007 .

[9]  Theodora Kourti,et al.  Statistical Process Control of Multivariate Processes , 1994 .

[10]  Jeffrey Michael Boone,et al.  CONTRIBUTIONS TO MULTIVARIATE CONTROL CHARTING: STUDIES OF THE Z CHART AND FOUR NONPARAMETRIC CHARTS , 2010 .

[11]  Junghui Chen,et al.  Principle Component Analysis Based Control Charts with Memory Effect for Process Monitoring , 2001 .

[12]  John F. MacGregor STATISTICAL PROCESS CONTROL OF MULTIVARIATE PROCESSES , 1994 .

[13]  Douglas C. Montgomery,et al.  Introduction to Statistical Quality Control , 1986 .

[14]  S. Joe Qin,et al.  Statistical process monitoring: basics and beyond , 2003 .