Motion planning for a new-model obstacle-crossing mobile welding robot

Purpose – The purpose of this paper is to discuss motion planning about crossing obstacles and welding trajectory for a new-model mobile obstacle-crossing welding robot system. The robot can cross the obstacle in this way that one of the three adhesion mobile parts is pulled off the ground in turn. An optimal obstacle-crossing approach needs to be studied to improve the welding efficiency. Design/methodology/approach – According to the characteristics of this mobile welding robot, two methods for crossing obstacles are compared. A special method is used for obstacle-crossing and welding. The kinematic model is established. By the optimization method, the optimum parameters for crossing obstacles are calculated. The welding speed when the robot is crossing the obstacle is very important, so its value must be in a certain range. Finally, the tracks of the wheels when the robot is crossing the obstacle are analyzed in order to observe the obstacle-crossing process. Findings – According to the analysis, the m...

[1]  Roland Siegwart,et al.  Inspection system for very thin and fragile surfaces, based on a pair of wall climbing robots with magnetic wheels , 2007, 2007 IEEE/RSJ International Conference on Intelligent Robots and Systems.

[2]  Philippe Bidaud,et al.  Robust obstacle crossing of a wheel-legged mobile robot using minimax force distribution and self-reconfiguration , 2011, 2011 IEEE/RSJ International Conference on Intelligent Robots and Systems.

[3]  Sang Bong Kim,et al.  Modeling and motion control of mobile robot for lattice type welding , 2002 .

[4]  Roland Siegwart,et al.  Magnebike: A magnetic wheeled robot with high mobility for inspecting complex-shaped structures , 2009 .

[5]  Wei Dong,et al.  Smooth and near time-optimal trajectory planning of industrial robots for online applications , 2012, Ind. Robot.

[6]  Takashi Tsubouchi,et al.  Approach Path Generation to Scooping Position for Wheel Loader , 2005, Proceedings of the 2005 IEEE International Conference on Robotics and Automation.

[7]  Byoung-Oh Kam,et al.  Motion control of two-wheeled welding mobile robot with seam tracking sensor , 2001, ISIE 2001. 2001 IEEE International Symposium on Industrial Electronics Proceedings (Cat. No.01TH8570).

[8]  Umashankar Nagarajan,et al.  Trajectory planning and control of an underactuated dynamically stable single spherical wheeled mobile robot , 2009, 2009 IEEE International Conference on Robotics and Automation.

[9]  S. Zucker,et al.  Toward Efficient Trajectory Planning: The Path-Velocity Decomposition , 1986 .

[10]  B. Bridge,et al.  FIELD TRIALS OF A CELL OF CLIMBING COOPERATING ROBOTS FOR FAST AND FLEXIBLE MANUFACTURING OF LARGE SCALE ENGINEERING STRUCTURES , 2009 .

[11]  Valdir Grassi,et al.  Development of an Autonomous Robot for Gas Storage Spheres Inspection , 2012, J. Intell. Robotic Syst..

[12]  Kyu-Yeul Lee,et al.  A new seam-tracking algorithm through characteristic-point detection for a portable welding robot , 2012 .

[13]  Zhuang Fu,et al.  New mechanism to pass obstacles for magnetic climbing robots with high payload, using only one motor for force-changing and wheel-lifting , 2011, Ind. Robot.

[14]  Takeshi Sano,et al.  Recognition and Automatic Tracking of Weld Line in Welding of T-Joint of Pipes by an Autonomous Mobile Robot with Vision Sensor. , 1996 .

[15]  Shanben Chen,et al.  Design and Optimal Research of a Non-Contact Adjustable Magnetic Adhesion Mechanism for a Wall-Climbing Welding Robot , 2013 .

[16]  Pan Jiluan Study on crawl type all position arc welding robot with modern arc welding control , 2007 .

[17]  Toshihiro Yukawa,et al.  Mechanisms of Autonomous Pipe-Surface Inspection Robot with Magnetic Elements , 2006, 2006 IEEE International Conference on Systems, Man and Cybernetics.

[18]  Aria Alasty,et al.  Equations of Motion of a Single-Wheel Robot in a Rough Terrain , 2005, Proceedings of the 2005 IEEE International Conference on Robotics and Automation.

[19]  Joel W. Burdick,et al.  Robot Motion Planning in Dynamic, Uncertain Environments , 2012, IEEE Transactions on Robotics.

[20]  Ju Jia Zou,et al.  Experiments on Automatic Seam Detection for a MIG Welding Robot , 2011, AICI.

[21]  Ranjit Ray,et al.  Development of autonomous mobile robot with manipulator for manufacturing environment , 2008 .

[22]  Zou Wei Dynamic Model of All-Wheel-Drive Mobile Robot Climbing over Obstacles and Analysis on Its Influential Factors , 2008 .