Scheduling just-in-time part replenishment of the automobile assembly line with unrelated parallel machines

With increasing product customization, just-in-time part replenishment has become a significant scheduling problem in the automobile assembly system. This paper investigates a new unrelated parallel machine scheduling problem of an assembly line, where machines are employed to deliver material boxes from an in-house warehouse to workstations. The schedule is to appropriately specify the assignment and sequence of material boxes on each machine for minimizing line-side inventories under no stock-out constraints. By taking advantages of domain properties, an exact algorithm is developed to cope up with small-scale instances. In terms of real-world scale instances, a hybrid teaching–learning-based optimization metaheuristic is established by integrating teaching–learning-based optimization with a beam search technique. Experimental results indicate that the scheduling algorithms are effective and efficient in solving the proposed unrelated parallel machine scheduling.

[1]  Nils Boysen,et al.  Jena Research Papers in Business and Economics Scheduling Just-inTime Part Supply for Mixed-Model Assembly Lines , 2009 .

[2]  Navid Sahebjamnia,et al.  A particle swarm optimization for a fuzzy multi-objective unrelated parallel machines scheduling problem , 2013, Appl. Soft Comput..

[3]  Bin Wang,et al.  Multi-objective optimization using teaching-learning-based optimization algorithm , 2013, Eng. Appl. Artif. Intell..

[4]  Adil Baykasoglu,et al.  A multi-agent based approach to dynamic scheduling of machines and automated guided vehicles in manufacturing systems , 2012, Appl. Soft Comput..

[5]  C. N. Potts,et al.  Analysis of a linear programming heuristic for scheduling unrelated parallel machines , 1985, Discret. Appl. Math..

[6]  Ming Li,et al.  Scheduling method of robotic cells with machine–robot process and time window constraints , 2018 .

[7]  Hans-Otto Günther,et al.  Part feeding at high-variant mixed-model assembly lines , 2012 .

[8]  Omid Bozorg-Haddad,et al.  Teaching-Learning-Based Optimization (TLBO) Algorithm , 2018 .

[9]  Binghai Zhou,et al.  Scheduling the in-house logistics distribution for automotive assembly lines with just-in-time principles , 2017 .

[10]  Nils Boysen,et al.  Just-in-Time supermarkets for part supply in the automobile industry , 2013 .

[11]  Francisco Herrera,et al.  A practical tutorial on the use of nonparametric statistical tests as a methodology for comparing evolutionary and swarm intelligence algorithms , 2011, Swarm Evol. Comput..

[12]  Christian Blum,et al.  Beam-ACO - hybridizing ant colony optimization with beam search: an application to open shop scheduling , 2005, Comput. Oper. Res..

[13]  Dalila B.M.M. Fontes,et al.  A modified particle swarm optimisation algorithm to solve the part feeding problem at assembly lines , 2016 .

[14]  Hans Otto Günther,et al.  A GA-based solution approach for balancing printed circuit board assembly lines , 2008, OR Spectr..

[15]  H. Lorenz,et al.  Jena Research Papers in Business and Economics Sequencing Mixed-Model Assembly Lines : Survey , Classification and Model Critique , 2007 .

[16]  Antonio José Gil Mena,et al.  Optimal distributed generation location and size using a modified teaching–learning based optimization algorithm , 2013 .

[17]  Wen Yi Lin,et al.  A new differential evolution algorithm with a combined mutation strategy for optimum synthesis of path-generating four-bar mechanisms , 2017 .

[18]  R. Venkata Rao,et al.  Teaching-Learning-Based Optimization: An optimization method for continuous non-linear large scale problems , 2012, Inf. Sci..

[19]  Nils Boysen,et al.  Part logistics in the automotive industry: Decision problems, literature review and research agenda , 2015, Eur. J. Oper. Res..

[20]  Alper Hamzadayi,et al.  A simulated annealing algorithm based approach for balancing and sequencing of mixed-model U-lines , 2013, Comput. Ind. Eng..

[21]  Kun-Peng Wang,et al.  Scheduling a single vehicle in the just-in-time part supply for a mixed-model assembly line , 2013, Comput. Oper. Res..

[22]  Nils Boysen,et al.  Jena Research Papers in Business and Economics Scheduling of Inventory Releasing Jobs to Satisfy Time-varying Demand Scheduling of Inventory Releasing Jobs to Satisfy Time-varying Demand , 2022 .

[23]  María Jesús Álvarez,et al.  A Multiobjective Optimization Algorithm to Solve the Part Feeding Problem in Mixed-Model Assembly Lines , 2014 .

[24]  Xinyu Shao,et al.  A multi-objective TLBO algorithm for balancing two-sided assembly line with multiple constraints , 2016, J. Intell. Manuf..

[25]  Manuel Ivan Rodriguez-Borbon,et al.  Optimization of the material flow in a manufacturing plant by use of artificial bee colony algorithm , 2013, Expert Syst. Appl..

[26]  R. Venkata Rao,et al.  Teaching-learning-based optimization: A novel method for constrained mechanical design optimization problems , 2011, Comput. Aided Des..

[27]  Nils Boysen,et al.  A classification of assembly line balancing problems , 2007, Eur. J. Oper. Res..

[28]  Binghai Zhou,et al.  A novel optimized cyclic part feeding system with line-integrated supermarkets , 2019 .

[29]  Victoria Rodríguez,et al.  A novel memetic ant colony optimization-based heuristic algorithm for solving the assembly line part feeding problem , 2014, The International Journal of Advanced Manufacturing Technology.

[30]  Mostafa Zandieh,et al.  Minimizing total tardiness and earliness on unrelated parallel machines with controllable processing times , 2014, Comput. Oper. Res..

[31]  Nils Boysen,et al.  Just-in-time vehicle scheduling with capacity constraints , 2016 .

[32]  Wen Yi Lin,et al.  Optimum variable input speed for kinematic performance of Geneva mechanisms using teaching-learning-based optimization algorithm , 2017 .

[33]  Adil Baykasoğlu,et al.  Multiple objective crashworthiness optimization of circular tubes with functionally graded thickness via artificial neural networks and genetic algorithms , 2017 .

[34]  Nils Boysen,et al.  Optimally loading tow trains for just-in-time supply of mixed-model assembly lines , 2012 .

[35]  Michel Gendreau,et al.  Scheduling in-house transport vehicles to feed parts to automotive assembly lines , 2017, Eur. J. Oper. Res..

[36]  Dervis Karaboga,et al.  A modified Artificial Bee Colony algorithm for real-parameter optimization , 2012, Inf. Sci..

[37]  Ihsan Sabuncuoglu,et al.  Backtracking and exchange of information: Methods to enhance a beam search algorithm for assembly line scheduling , 2008, Eur. J. Oper. Res..