Modeling of Esterification in a Batch Reactor Coupled with Pervaporation for Production of n-Butyl Acetate

Abstract A mathematical model for esterification in a batch reactor coupled with pervaporation to describe a simultaneous reaction and water removal from the reactor was developed. The permeation of all components in the reaction mixture and their non-ideal thermodynamic behavior were taken into account. The esterification of acetic acid with n -butanol for the production of n -butyl acetate integrated with a poly(vinyl alcohol) pervaporation membrane was selected as the model system for this study. The validity of the model was tested by comparing the calculated results with experimental data reported in the literature. The results show that the esterification is facilitated by water removal using pervaporation, which accelerates the rate of ester formation. A parametric study was carried out to evaluate the effects of operating conditions on the performance of the pervaporation-coupled esterification reactor and this included temperature, initial composition of the reactants, membrane area relative to the reactor's size, and catalyst concentration. Based on these results, suitable operating conditions for the membrane-integrated reaction process are discussed.

[1]  Jürgen Gmehling,et al.  Esterification of acetic acid with isopropanol coupled with pervaporation: Part II. Study of a pervaporation reactor , 2006 .

[2]  Q. Liu Study on the coupling of esterification with pervaporation , 2001 .

[3]  Xianshe Feng,et al.  Liquid Separation by Membrane Pervaporation: A Review , 1997 .

[4]  Robert Y. M. Huang,et al.  Studies of a membrane reactor: Esterification facilitated by pervaporation , 1996 .

[5]  Hongfang Chen,et al.  Pervaporation separation and pervaporation-esterification coupling using crosslinked PVA composite catalytic membranes on porous ceramic plate , 1998 .

[6]  Michael A. Henson,et al.  Membrane system design for multicomponent gas mixtures via mixed-integer nonlinear programming , 2000 .

[7]  Kun Liu,et al.  Removal of Trace Water from Organic Mixtures by Pervaporation Separation During Butyl Acetate Production via Esterification , 2005 .

[8]  Q. Liu,et al.  Modeling of esterification of acetic acid with n-butanol in the presence of Zr(SO4)2·4H2O coupled pervaporation , 2002 .

[9]  H. Hasse,et al.  Reaction Kinetics of the Homogeneously Catalyzed Esterification of 1-Butanol with Acetic Acid in a Wide Range of Initial Compositions , 2006 .

[10]  Kun Liu,et al.  Separation of organic compounds from water by pervaporation in the production of n-butyl acetate via esterification by reactive distillation , 2005 .

[11]  Liu Xuehui,et al.  Kinetic model for an esterification process coupled by pervaporation , 2001 .

[12]  Frank Lipnizki,et al.  Pervaporation-based hybrid process: a review of process design, applications and economics , 1999 .

[13]  M. David,et al.  Pervaporation-esterification coupling. I, Basic kinetic model , 1991 .

[14]  Aage Fredenslund,et al.  Group‐contribution estimation of activity coefficients in nonideal liquid mixtures , 1975 .

[15]  Xianshe Feng,et al.  Estimation of activation energy for permeation in pervaporation processes , 1996 .