Industry 4.0 Towards fabrication of mass-personalized parts on glass by Spark Assisted Chemical Engraving (SACE)

Abstract With the fourth industrial revolution manufacturing industry faces new challenges. Small batches of personalized parts must be produced in an economically viable manner. In this study, we show the feasibility of an approach using Spark Assisted Chemical Engraving to achieve personalized parts of hard-to-machine materials like glass with a low-cost setup. Key is the use of low-cost rapid prototyping and in-situ fabrication of the needed tooling, eliminating high indirect costs and long lead times. This approach can be used for on-demand manufacturing of personalized high precision applications of glass such as smartphone covers, advanced medical devices or fiber optic telecommunications.

[1]  Giovani J.C. da Silveira,et al.  Mass customization: Literature review and research directions , 2001 .

[2]  Dimitris Mourtzis,et al.  Design and Planning of Manufacturing Networks for Mass Customisation and Personalisation: Challenges and Outlook , 2014 .

[3]  Jana D. Abou Ziki,et al.  Micro-Hole Drilling on Glass Substrates—A Review , 2017, Micromachines.

[4]  David Sinton,et al.  Energy: the microfluidic frontier. , 2014, Lab on a chip.

[5]  S. Jack Hu,et al.  Evolving paradigms of manufacturing: From mass production to mass customization and personalization , 2013 .

[6]  Bernd Brügge,et al.  Agile Factory - An Example of an Industry 4.0 Manufacturing Process , 2015, 2015 IEEE 3rd International Conference on Cyber-Physical Systems, Networks, and Applications.

[7]  Heinz Gaub,et al.  Customization of mass-produced parts by combining injection molding and additive manufacturing with Industry 4.0 technologies , 2016 .

[8]  Eric Le Bourhis,et al.  Glass: Mechanics and Technology , 2007 .

[9]  X. Liang,et al.  A Microfluidic Chip for Cell Patterning Utilizing Paired Microwells and Protein Patterns † , 2016, Micromachines.

[10]  Andreas Bildstein,et al.  Industrie 4.0-Readiness: Migration zur Industrie 4.0-Fertigung , 2014 .

[11]  Mario Lušić,et al.  Engineering Framework for Enabling Mass Customisation of Curvilinear Panels with Large Surfaces by Using Pin-type Tooling , 2015 .

[12]  G. Whitesides The origins and the future of microfluidics , 2006, Nature.

[13]  Cheng-Kuang Yang,et al.  Effect of surface roughness of tool electrode materials in ECDM performance , 2010 .