Fabrication and Anti-Oxidation Ability of SiC-SiO2 Coated Carbon Fibers Using Sol-Gel Method

The paper proposed a method to improve the anti-oxidation performance of carbon fibers (CF) at high temperature environment by coating silicon dioxide (SiO2) and silicon carbide (SiC). The modified sol-gel method had been used to ensure the proper interface between fibers and coating. We used polydimethylsiloxane and ethyl orthosilicate to make stable emulsion to uniformly disperse SiC nanoparticles. The modified SiO2/SiC coating had been coated on CF successfully. Compared with the untreated CF, the coated fibers started to be oxidized around 900 °C and the residual weight was 57% at 1400 °C. The oxidation mechanism had been discussed. The structure of SiC/SiO2 coated CF had been characterized by scanning electron microscope and X-ray diffraction analysis. Thermal gravimetric analysis was used to test the anti-oxidation ability of CF with different coatings.

[1]  Quan Zhou,et al.  A linear polycarbosilane containing m-carborane units: Synthesis and characterization as precursor for SiC/B4C ceramics , 2018 .

[2]  Qing Huang,et al.  The influences of carbon nanotubes introduced in three different phases of carbon fiber/pyrolytic carbon/silicon carbide composites on microstructure and properties of their composites , 2018 .

[3]  Xiaoxiao Huang,et al.  The Microstructure of Nanocrystalline TiB2 Films Prepared by Chemical Vapor Deposition , 2017, Materials.

[4]  Zhi-shui Yu,et al.  Microstructure, Wear Resistance and Oxidation Behavior of Ni-Ti-Si Coatings Fabricated on Ti6Al4V by Laser Cladding , 2017, Materials.

[5]  J. Kaleta,et al.  Improvement of Interaction in a Composite Structure by Using a Sol-Gel Functional Coating on Carbon Fibers , 2017, Materials.

[6]  Xinghong Zhang,et al.  Oxidative protection of a carbon-bonded carbon fiber composite with double-layer coating of MoSi2-SiC whisker and TaSi2-MoSi2-SiC whisker by slurry method , 2017 .

[7]  Jang-Woo Lee,et al.  Enhanced thermal conductivity of epoxy/Cu-plated carbon fiber fabric composites , 2017, Macromolecular Research.

[8]  Lu Wang,et al.  Preparation of Continuous Al2O3/Y2O3 Coating on Carbon Fiber by a Novel Aqueous Plasma Electrolysis , 2017 .

[9]  Xiaojun Ma,et al.  Structure and Photocatalytic Properties of Mn-Doped TiO2 Loaded on Wood-Based Activated Carbon Fiber Composites , 2017, Materials.

[10]  C. Lee,et al.  Effect of hydrogen plasma-mediated surface modification of carbon fibers on the mechanical properties of carbon-fiber-reinforced polyetherimide composites , 2017 .

[11]  György Marosi,et al.  Flame Retardancy of Carbon Fibre Reinforced Sorbitol Based Bioepoxy Composites with Phosphorus-Containing Additives , 2017, Materials.

[12]  Z. Valefi,et al.  Microstructure, phase composition and mechanical properties of plasma sprayed Al2O3, Cr2O3 and Cr2O3-Al2O3 composite coatings , 2017 .

[13]  Ling-jun Guo,et al.  Improving the oxidation resistance under thermal shock condition of SiC-coated C/C composites with refined SiC grain size using ferrocene , 2017 .

[14]  L. Jia,et al.  Multiply fully recyclable carbon fibre reinforced heat-resistant covalent thermosetting advanced composites , 2017, Nature Communications.

[15]  G. Hilmas,et al.  Ultra-high temperature ceramics: Materials for extreme environments , 2017 .

[16]  R. B. Figueira,et al.  Hybrid Coatings Enriched with Tetraethoxysilane for Corrosion Mitigation of Hot-Dip Galvanized Steel in Chloride Contaminated Simulated Concrete Pore Solutions , 2017, Materials.

[17]  Y. Xiang,et al.  Microstructure and oxidation protection of a MoSi2/SiO2-B2O3-Al2O3 coating for SiC-coated carbon/carbon composites , 2017 .

[18]  M. Farrokhzad High temperature oxidation behaviour of autocatalytic Ni-P-BN(h) coatings , 2017 .

[19]  Jun Shen,et al.  Timing of polyethylene glycol addition for the control of SiO2 sol structure and sol–gel coating properties , 2017, Journal of Coatings Technology and Research.

[20]  L. Sang,et al.  Deposition of copper thin films by plasma enhanced pulsed chemical vapor deposition for metallization of carbon fiber reinforced plastics , 2016 .

[21]  M. Ferraris,et al.  Joining of CVD-SiC coated and uncoated fibre reinforced ceramic matrix composites with pre-sintered Ti3SiC2 MAX phase using Spark Plasma Sintering , 2016 .

[22]  Hejun Li,et al.  Ablation behavior of rare earth La-modified ZrC coating for SiC-coated carbon/carbon composites under an oxyacetylene torch , 2016 .

[23]  Konstantina Mergia,et al.  Joining of ceramic matrix composites to high temperature ceramics for thermal protection systems , 2016 .

[24]  J. Jaglarz,et al.  Formation of SixNy(H) and C:N:H layers by Plasma-Assisted Chemical Vapor Deposition method , 2016 .

[25]  Fen Wu,et al.  Preparation and microstructure of Al2O3–SiO2–TiO2 coating on three-dimensional braided carbon fiber by sol–gel technology , 2016 .

[26]  B. Yuzer,et al.  Functionalization of cotton fabric with nanosized TiO2 coating for self-cleaning and antibacterial property enhancement , 2016, Journal of Coatings Technology and Research.

[27]  Longbiao Li Damage Evolution and Life Prediction of Cross-Ply C/SiC Ceramic-Matrix Composite under Cyclic Fatigue Loading at Room Temperature and 800 °C in Air , 2015, Materials.

[28]  S. Kluska,et al.  Plasma Assisted Chemical Vapour Deposition – Technological Design Of Functional Coatings , 2015 .

[29]  William G. Fahrenholtz,et al.  Ultra-high temperature ceramics : materials for extreme environment applications , 2014 .

[30]  J. Dentzer,et al.  Influence of an oxidation of the carbon fiber surface by boiling nitric acid on the adhesion strength in carbon fiber‐acrylate composites cured by electron beam , 2013 .

[31]  Chunxiang Lu,et al.  Preparation of anti-oxidative SiC/SiO2 coating on carbon fibers from vinyltriethoxysilane by sol–gel method , 2013 .

[32]  E. Mäder,et al.  Nanocomposite coatings for healing surface defects of glass fibers and improving interfacial adhesion , 2008 .

[33]  R. Gadow,et al.  Liquid phase coating process for protective ceramic layers on carbon fibers , 2002 .