Computational Tools for the Numerical Simulation of Welding Processes

This paper discusses various computational tools developed for the numerical simulation of welding processes. The tools can be broadly classified into two groups: Process related tools that facilitate simulation accuracy; Speed and ease‐of‐use related tools that facilitate simulation and operational efficiency. Process related tools that are discussed include the weld heat flux specification, the weld path and weld fillers that are created in conjunction with the moving heat source. Some of the issues associated with the weld heat flux computation are: correct choice of weld flux expression depending on the type of welding process; an appropriate scaling of heat input for 2D finite element simulations and an accurate numerical integration of the weld heat flux expression. Some of the issues associated with the weld path computation are: Options necessary for accurate and convenient specification of the weld path and arc orientation and the calculation of the local coordinate system of the moving source. S...