Additive manufacturing technology: the status, applications, and prospects

Additive manufacturing (AM) has first emerged in 1987 with the invention of stereolithography. The AM is an important, rapidly emerging, manufacturing technology that takes the information from a computer-aided design (CAD) and builds parts in a layer-by-layer style. As this technology offers many advantages such as manufacturing of complex geometries, reducing manufacturing cost and energy consumption, it has transformed manufacturing from the mass production to the mass customization. Also, it has found wide applications in several fields although some drawbacks. This paper presents the state of the art of the different AM processes, the material processing issues, and the post-processing operations. A comparison between AM and conventional processes is presented as well. We finish by presenting some prospects of this technology such as hybrid manufacturing and 4D printing.

[1]  Xibing Gong,et al.  Review on powder-based electron beam additive manufacturing technology , 2012 .

[2]  N. Venkata Reddy,et al.  Slicing procedures in layered manufacturing: a review , 2003 .

[3]  Robert Bogue,et al.  Shape‐memory materials: a review of technology and applications , 2009 .

[4]  N. Shamsaei,et al.  An overview of Direct Laser Deposition for additive manufacturing; Part I: Transport phenomena, modeling and diagnostics , 2015 .

[5]  Vera Denzer,et al.  Dimensional Tolerances for Additive Manufacturing: Experimental Investigation for Fused Deposition Modeling , 2016 .

[6]  Kaufui Wong,et al.  A Review of Additive Manufacturing , 2012 .

[7]  Thomas H.J. Vaneker,et al.  New Strategies for Powder Compaction in Powder-based Rapid Prototyping Techniques , 2013 .

[8]  S. Hüfner Introduction and Basic Principles , 2003 .

[9]  Jean-Pierre Kruth,et al.  Material incress manufacturing by rapid prototyping techniques , 1991 .

[10]  Cheng Sun,et al.  Micro-stereolithography of polymeric and ceramic microstructures , 1999 .

[11]  Martin L. Dunn,et al.  Active origami by 4D printing , 2014 .

[12]  Konrad Wissenbach,et al.  Additive manufacturing of ZrO2-Al2O3 ceramic components by selective laser melting , 2013 .

[13]  Nicolas Boyard,et al.  Méthodologie de conception pour la réalisation de pièces en Fabrication Additive , 2013 .

[14]  Adnene Sakly,et al.  Fabrication additive de pièces à base d'alliages métalliques complexes , 2013 .

[15]  L. Froyen,et al.  Binding Mechanisms in Selective Laser Sintering and Selective Laser Melting , 2004 .

[16]  Sergio Rivera,et al.  DEVELOPMENT OF DENSE AND CELLULAR SOLIDS IN CRCOMO ALLOY FOR ORTHOPAEDIC APPLICATIONS , 2011 .

[17]  I. Gibson,et al.  Directed Energy Deposition Processes , 2015 .

[18]  S. Pannala,et al.  The metallurgy and processing science of metal additive manufacturing , 2016 .

[19]  Stephen Mellor,et al.  An Implementation Framework for Additive Manufacturing , 2014 .

[20]  I. Zein,et al.  Fused deposition modeling of novel scaffold architectures for tissue engineering applications. , 2002, Biomaterials.

[21]  R. Bonnard,et al.  Proposition de chaîne numérique pour la fabrication additive , 2010 .

[22]  Yifu Shen,et al.  Processing conditions and microstructural features of porous 316L stainless steel components by DMLS , 2008 .

[23]  Frank W. Liou,et al.  Residual Stress and Deformation Modelling for Metal Additive Manufacturing Processes , 2015 .

[24]  Eleonora Atzeni,et al.  Direct Metal Laser Sintering: an additive manufacturing technology ready to produce lightweight structural parts for robotic applications , 2013 .

[25]  Eujin Pei,et al.  4D printing - Revolution or fad? , 2014 .

[26]  S. Josupeit,et al.  SYSTEMATICAL DETERMINATION OF TOLERANCES FOR ADDITIVE MANUFACTURING BY MEASURING LINEAR DIMENSIONS , 2015 .

[27]  Harry Bikas,et al.  Additive manufacturing methods and modelling approaches: a critical review , 2015, The International Journal of Advanced Manufacturing Technology.

[28]  Babak Kianian Wohlers Report 2017: 3D Printing and Additive Manufacturing State of the Industry, Annual Worldwide Progress Report: Chapters titles: The Middle East, and other countries , 2017 .

[29]  A. K. Sood,et al.  Parametric appraisal of mechanical property of fused deposition modelling processed parts , 2010 .

[30]  K. Leong,et al.  Investigation of the mechanical properties and porosity relationships in fused deposition modelling‐fabricated porous structures , 2006 .

[31]  Wolfgang Wachter,et al.  Light curing strategies for lithography-based additive manufacturing of customized ceramics , 2014 .

[32]  Ming-Chuan Leu,et al.  Additive manufacturing: technology, applications and research needs , 2013, Frontiers of Mechanical Engineering.

[33]  Rupinder Singh,et al.  Process capability study of polyjet printing for plastic components , 2011 .

[34]  Kai-Ming Chan,et al.  From the printer: Potential of three-dimensional printing for orthopaedic applications , 2016, Journal of orthopaedic translation.

[35]  Josh Williams,et al.  3d Printing , 2013 .

[36]  Ryan R. Dehoff,et al.  Effect of Process Control and Powder Quality on Inconel 718 Produced Using Electron Beam Melting , 2014 .

[37]  Yong Liu,et al.  3D printing of smart materials: A review on recent progresses in 4D printing , 2015 .

[38]  Ian Gibson,et al.  Additive manufacturing technologies : 3D printing, rapid prototyping, and direct digital manufacturing , 2015 .

[39]  James J. Yoo,et al.  A 3D bioprinting system to produce human-scale tissue constructs with structural integrity , 2016, Nature Biotechnology.

[40]  G. Rizvi,et al.  Effect of processing conditions on the bonding quality of FDM polymer filaments , 2008 .

[41]  Vimal Dhokia,et al.  Hybrid additive and subtractive machine tools – Research and industrial developments , 2016 .

[42]  Dong-Xing Wang,et al.  Slicing of CAD models in color STL format , 2006, Comput. Ind..