Catalytic Biorefining of Ethanol from Wine Waste to Butanol and Higher Alcohols: Modeling the Life Cycle Assessment and Process Design

Homologation of bioethanol to butanol and higher alcohols by means of Guerbet reaction was performed with a novel ruthenium based bifunctional catalyst under homogeneous conditions in the presence of a basic cocatalyst. Reaction screening demonstrated that the new catalyst shows conversions and selectivity comparable with some of ruthenium based bifunctional catalysts recently reported in the literature. The reaction occurs in pure ethanol as well as in ethanol from wine waste furnished by CAVIRO distillery with up to 46% conversion of ethanol and an overall selectivity to higher alcohols of 91% and a minor carbon loss. Based on the laboratory results, an industrialization study was carried out in order to propose a viable technological solution. The experimental data consistency was verified, and the results were up-scaled to design a reactor working in a batch or, potentially, semibatch operation mode. Further analysis of the overall process, together with the introduction of dedicated figures of merit ...

[1]  Jean-Luc Dubois,et al.  A New Process for Maleic Anhydride Synthesis from a Renewable Building Block: The Gas-Phase Oxidehydration of Bio-1-butanol. , 2015, ChemSusChem.

[2]  Y. Shvo,et al.  (Cyclopentadienone)ruthenium carbonyl complexes - a new class of homogeneous hydrogenation catalysts , 1985 .

[3]  L. Ciacci,et al.  Life Cycle Assessment comparison of two ways for acrylonitrile production: the SOHIO process and an alternative route using propane , 2014 .

[4]  Patrik R. Jones,et al.  Microbial production of 1-octanol: A naturally excreted biofuel with diesel-like properties , 2014, Metabolic engineering communications.

[5]  Kornelis Blok,et al.  Potential of bioethanol as a chemical building block for biorefineries: preliminary sustainability assessment of 12 bioethanol-based products. , 2013, Bioresource technology.

[6]  A. O'lenick Guerbet chemistry , 2001 .

[7]  M. P. Dorado,et al.  A comparison of performance of higher alcohols/diesel fuel blends in a diesel engine , 2012 .

[8]  V. Zanotti,et al.  Microwave-Assisted Synthesis of Functionalized Shvo-Type Complexes , 2014 .

[9]  Gregor Wernet,et al.  The ecoinvent database version 3 (part I): overview and methodology , 2016, The International Journal of Life Cycle Assessment.

[10]  L. Shimon,et al.  Highly Efficient Process for Production of Biofuel from Ethanol Catalyzed by Ruthenium Pincer Complexes. , 2016, Journal of the American Chemical Society.

[11]  B. Weckhuysen,et al.  Shale gas revolution: an opportunity for the production of biobased chemicals? , 2013, Angewandte Chemie.

[12]  Robert J. Davis,et al.  Heterogeneous Catalysts for the Guerbet Coupling of Alcohols , 2013 .

[13]  D. Wass,et al.  Homogeneous Ethanol to Butanol Catalysis—Guerbet Renewed , 2016 .

[14]  C. Cannilla,et al.  Efficient Catalytic Conversion of Ethanol to 1-Butanol via the Guerbet Reaction over Copper- and Nickel-Doped Porous , 2017 .

[15]  S. Fu,et al.  Manganese-Catalyzed Upgrading of Ethanol into 1-Butanol. , 2017, Journal of the American Chemical Society.

[16]  A. Bell,et al.  Mechanism and Kinetics of Ethanol Coupling to Butanol over Hydroxyapatite , 2016 .

[17]  F. Passarini,et al.  Acetonitrile from Bioethanol Ammoxidation: Process Design from the Grass-Roots and Life Cycle Analysis , 2018 .

[18]  S. Chakraborty,et al.  Highly Selective Formation of n-Butanol from Ethanol through the Guerbet Process: A Tandem Catalytic Approach. , 2015, Journal of the American Chemical Society.

[19]  Dennis J. Miller,et al.  Impact of Water on Condensed Phase Ethanol Guerbet Reactions , 2016 .

[20]  A. Chieregato,et al.  On the chemistry of ethanol on basic oxides: revising mechanisms and intermediates in the Lebedev and Guerbet reactions. , 2015, ChemSusChem.

[21]  W. Brennessel,et al.  Catalytic Upgrading of Ethanol to n-Butanol via Manganese-Mediated Guerbet Reaction , 2018 .

[22]  B. Weckhuysen,et al.  Chemocatalytic conversion of ethanol into butadiene and other bulk chemicals. , 2013, ChemSusChem.

[23]  Yangdong Wang,et al.  Towards a green bulk-scale biobutanol from bioethanol upgrading , 2016 .

[24]  D. Wass,et al.  Catalytic conversion of ethanol into an advanced biofuel: unprecedented selectivity for n-butanol. , 2013, Angewandte Chemie.

[25]  T. Williams,et al.  Discovery, applications, and catalytic mechanisms of Shvo's catalyst. , 2010, Chemical reviews.