Inventory record inaccuracy and store-level performance

Abstract Inventory record inaccuracy (IRI) is the mismatch between the quantity that is recorded in a company’s inventory management system and the quantity that is actually physically available. IRI can lead to significant issues in retail, e.g., by causing stockouts and revenue losses triggered by unnecessary replenishment. This paper evaluates the effects of IRI on retail store inventory and sales management performance. We propose a novel network data envelopment analysis (NDEA) model, capable of setting store-level performance standards more accurately than state-of-the-art models. To support managers in identifying the root causes of IRI and in setting realistic target for mitigating IRI, the insights of the proposed NDEA model are used to develop two novel performance indicators: the IRI improvement potential and the IRI improvement workload. This research uses real-life data of an international fashion retailer. The data set contains information of more than 5,250,000 inventory items kept in 81 retail stores. The computational experiments show the benefit of using relative measures to quantify IRI levels accurately across SKUs. Furthermore, decomposing store-level management into inventory management and sales management is found to be highly beneficial for evaluating the impact of IRI on store-level performance. Numerical results also demonstrate that IRI improvement is small for near-efficient stores and remarkably large for highly inefficient stores.

[1]  Hyo Jung Chang,et al.  Fast Fashion Business Model: What, Why and How? , 2012 .

[2]  K. Tone,et al.  Dynamic DEA: A slacks-based measure approach , 2010 .

[3]  Emmanuel Thanassoulis,et al.  Data Envelopment Analysis:the mathematical programming approach to efficiency analysis , 2008 .

[4]  A. Raman,et al.  Execution: The Missing Link in Retail Operations , 2001 .

[5]  Jose M. Framiñan,et al.  Production , Manufacturing and Logistics The effect of Inventory Record Inaccuracy in Information Exchange Supply Chains , 2015 .

[6]  Naveen Donthu,et al.  Retail productivity assessment using data envelopment analysis , 1998 .

[7]  Ricardo Ernst,et al.  A Quality Control Approach for Monitoring Inventory Stock Levels , 1993 .

[8]  Rolf Färe,et al.  A comment on dynamic DEA , 2009, Appl. Math. Comput..

[9]  Elgar Fleisch,et al.  Inventory Inaccuracy and Supply Chain Performance: A Simulation Study of a Retail Supply Chain , 2005 .

[10]  Anníbal C. Sodero,et al.  Inventory record inaccuracy dynamics and the role of employees within multi-channel distribution center inventory systems , 2018, Journal of Operations Management.

[11]  Brent D. Williams,et al.  The Backroom Effect in Retail Operations , 2013, IEEE Engineering Management Review.

[12]  Milind Dawande,et al.  Maximizing Revenue Through Two-Dimensional Shelf-Space Allocation , 2015 .

[13]  Babak Rezaee,et al.  Improving discriminating power in data envelopment models based on deviation variables framework , 2019, Eur. J. Oper. Res..

[14]  Felipe Caro,et al.  Inventory Management of a Fast-Fashion Retail Network , 2007, Oper. Res..

[15]  Linus Schrage,et al.  Retail Inventory Management When Records Are Inaccurate , 2008, Manuf. Serv. Oper. Manag..

[16]  Rogelio Oliva,et al.  Inventory Record Inaccuracy: Causes and Labor Effects , 2015 .

[17]  Kaoru Tone,et al.  A slacks-based measure of efficiency in data envelopment analysis , 1997, Eur. J. Oper. Res..

[18]  Yacine Rekik,et al.  Inventory inaccuracies in the wholesale supply chain , 2011 .

[19]  Kevin H. Shang,et al.  Evaluation of cycle-count policies for supply chains with inventory inaccuracy and implications on RFID investments , 2014, Eur. J. Oper. Res..

[20]  Paul W. Ballantine,et al.  A conceptual model of the holistic effects of atmospheric cues in fashion retailing , 2015 .

[21]  A. S. Camanho,et al.  The assessment of retailing efficiency using Network Data Envelopment Analysis , 2010, Ann. Oper. Res..

[22]  Kaoru Tone,et al.  Network DEA: A slacks-based measure approach , 2009, Eur. J. Oper. Res..

[23]  Ananth Raman,et al.  Inventory Record Inaccuracy: An Empirical Analysis , 2008, Manag. Sci..

[24]  Jose M. Framinan,et al.  Inventory record inaccuracy – The impact of structural complexity and lead time variability , 2017 .

[25]  Elliot Rabinovich,et al.  Investigating the Effects of Daily Inventory Record Inaccuracy in Multichannel Retailing , 2013 .

[26]  Kevin H. Shang,et al.  Inspection and Replenishment Policies for Systems with Inventory Record Inaccuracy , 2007, Manuf. Serv. Oper. Manag..

[27]  Kaoru Tone,et al.  A slacks-based measure of super-efficiency in data envelopment analysis , 2001, Eur. J. Oper. Res..

[28]  Yun Kang,et al.  Information inaccuracy in inventory systems: stock loss and stockout , 2005 .

[29]  Chiang Kao,et al.  Network data envelopment analysis: A review , 2014, Eur. J. Oper. Res..

[30]  A. Raman,et al.  The Effect of Product Variety and Inventory Levels on Retail Store Sales: A Longitudinal Study , 2010 .