Research and evaluation of a high temperature pressure sensor chip

In order to solve the pressure measurement problem in the harsh environment, such as high temperature above 200°C, a special piezoresistive pressure sensor chip has been developed. Based on the MEMS (Micro Electro-Mechanical System) and SIMOX (Separation by Implantation of Oxygen) technology, the piezoresistive pressure sensor chip was constituted by silicon substrate, a thin buried silicon dioxide layer by SIMOX, an optimized boron ion implantation doping layer, photolithographically patterned on a Wheatstone bridge configuration, stress matching layer with silicon nitride, and beam lead layer (Ti-Pt-Au) for bonding the gold wires. A special buried silicon dioxide layer with the thickness 367nm, which used to isolate the upper measuring circuit layer from the silicon substrate, was fabricated by the SIMOX technology with the oxygen ion dose of 1.4×1018/cm2 and implantation energy of 200keV, so the leak-current between the upper measuring circuit layer and the silicon substrate was avoided. Utilizing the developed sensor chip and high temperature packaging process, a pressure sensor was fabricated with the range of 0∼25MPa, the experimental results showed that this pressure sensor had good performances under the high temperature of 200°C, such as accuracy of 0.114%FS and natural frequency of about 694.4 kHz.

[1]  Jiang Zhuangde,et al.  A novel high temperature pressure sensor on the basis of SOI layers , 2003 .

[2]  Joseph T. Boyd,et al.  Novel MEMS pressure and temperature sensors fabricated on optical fibers , 2002 .

[3]  Julian Blake SIMOX (Separation by Implantation of Oxygen) , 2003 .

[4]  H. Möller,et al.  A high temperature pressure sensor prepared by selective deposition of cubic silicon carbide on SOI substrates , 1999 .

[5]  Duane Tandeske Pressure Sensors: Selection and Application , 1990 .

[6]  M. Mehregany,et al.  Fabrication and testing of bulk micromachined silicon carbide piezoresistive pressure sensors for high temperature applications , 2006, IEEE Sensors Journal.

[7]  M. Bruel,et al.  Smart-Cut: A New Silicon On Insulator Material Technology Based on Hydrogen Implantation and Wafer Bonding*1 , 1997 .

[8]  G. R. Witt The electromechanical properties of thin films and the thin film strain gauge , 1974 .

[9]  Ranjit Singh,et al.  A silicon piezoresistive pressure sensor , 2002, Proceedings First IEEE International Workshop on Electronic Design, Test and Applications '2002.

[10]  V. M. Stuchebnikov SOS strain gauge sensors for force and pressure transducers , 1991 .

[11]  Zhuangde Jiang,et al.  High temperature and frequency pressure sensor based on silicon-on-insulator layers , 2006 .

[12]  Ernst Obermeier,et al.  High temperature piezoresistive β-SiC-on-SOI pressure sensor with on chip SiC thermistor , 1999 .

[13]  Gertrud Kräuter,et al.  Silicon-on-insulator: materials aspects and applications , 2000 .

[14]  E. Castaño,et al.  High-temperature polysilicon pressure microsensor , 1995 .

[15]  Marina Santo Zarnik,et al.  Residual stresses in a pressure-sensor package induced by adhesive material during curing: a case study , 2004 .