Iterative computation for measurement over pins of gears

Abstract Measurement over pins is an effective way to gauge and control the quality for the manufacture of gears. However, the conventional calculation process for the dimension of over pins is not convenient and accurate enough to meet the requirement of current engineering design. In this paper, with the help of MATLAB, different algorithms are compared and presented. It is found that the matrix method is not accurate and the computer system is easy to crash. The convergence speed of Bisection method is slow and precision level is not accurate enough. The Newton’s method and Secant method are better approaches for the reverse computation of involute function. Compared with the conventional calculation method and the simulation of SOLIDWORKS, it is confirmed that the Newton’s method and Secant method are correct. All in all, the methods proposed in this paper enhance the efficiency and accuracy level for the calculation of gear system.

[1]  C. Kelley Iterative Methods for Linear and Nonlinear Equations , 1987 .

[2]  E. S. Gadelmawla,et al.  Computer vision algorithms for measurement and inspection of spur gears , 2011 .

[3]  James M. Ortega,et al.  Iterative solution of nonlinear equations in several variables , 2014, Computer science and applied mathematics.

[4]  Peter Deuflhard,et al.  Newton Methods for Nonlinear Problems , 2004 .

[5]  Masaharu Komori,et al.  Gear checker analysis and evaluation using a virtual gear checker , 2009 .

[6]  Qingbiao Wu,et al.  On convergence of a new secant-like method for solving nonlinear equations , 2010, Appl. Math. Comput..

[7]  Sung-Ki Lyu,et al.  The calculation and experiment for measurements over pins of the external helical gears with an odd number of teeth , 2012 .

[8]  R. D. Murphy,et al.  Iterative solution of nonlinear equations , 1994 .

[9]  Masaharu Komori,et al.  Design of laser interferometric system for measurement of gear tooth flank , 2011 .

[10]  D. W. Dudley,et al.  Dudley's Gear Handbook , 1991 .

[11]  Masaharu Komori,et al.  Evaluation of instruments for pitch measurement using a sphere artifact , 2012 .

[12]  Gisela Lanza,et al.  A novel standard for the experimental estimation of the uncertainty of measurement for micro gear measurements , 2011 .

[13]  M. Zaid Dauhoo,et al.  An Adaptive Weighted Bisection Method For Finding Roots Of Non-Linear Equations , 2003, Int. J. Comput. Math..

[14]  Eiki Okuyama,et al.  Investigation of an optical noncontact gear geometry measurement system: measurement of pitch errors and tooth profiles , 1994 .

[15]  G. Arfken Mathematical Methods for Physicists , 1967 .