An efficient biomimetic process for fabrication of artificial nacre with ordered-nanostructure

Abstract The authors developed an efficient biomimetic process to fabricate inorganic/organic nanocomposites with clay nano-platelets being the mineral and polyimide being the organic constituency. Samples with thickness of 10–200 μm were produced in a very short time using a centrifugal deposition process. This process resulted in an ordered nanostructure with alternating organic and inorganic layers. The mechanical properties were comparable to that of lamella bones, with a tensile strength of 70–80 MPa, Young's modulus of 8–9 GPa and hardness of about 1–2 GPa. The composite films could be lifted from the substrate and stacked to form bulk material for biomedical applications such as bioactive dental materials or bone replacements. This approach represents a milestone in the development of bulk-form layered inorganic/organic nanocomposites.

[1]  Linhua Zou,et al.  Control of Composition and Structure in Laminated Silicon Nitride/Boron Nitride Composites , 2002 .

[2]  Paul K. Hansma,et al.  Methods for fabricating and characterizing a new generation of biomimetic materials , 1999 .

[3]  Zhigang Suo,et al.  Model for the robust mechanical behavior of nacre , 2001 .

[4]  Thomas J. Pinnavaia,et al.  Polymer-layered silicate nanocomposites: an overview , 1999 .

[5]  K. Kendall,et al.  A simple way to make tough ceramics , 1990, Nature.

[6]  A. P. Jackson,et al.  The mechanical design of nacre , 1988, Proceedings of the Royal Society of London. Series B. Biological Sciences.

[7]  Genaro Zavala,et al.  Mechanism of and Defect Formation in the Self-Assembly of Polymeric Polycation−Montmorillonite Ultrathin Films , 1997 .

[8]  Suprakas Sinha Ray,et al.  POLYMER/LAYERED SILICATE NANOCOMPOSITES: A REVIEW FROM PREPARATION TO PROCESSING , 2003 .

[9]  Lixin Wu,et al.  Polypropylene/Montmorillonite Nanocomposites. Review of the Synthetic Routes and Materials Properties , 2001 .

[10]  Mario Viani,et al.  Molecular mechanistic origin of the toughness of natural adhesives, fibres and composites , 1999, Nature.

[11]  G. Kickelbick,et al.  Concepts for the incorporation of inorganic building blocks into organic polymers on a nanoscale , 2003 .

[12]  O. Delattre,et al.  Interface between bone and nacre implants in sheep. , 1999, Biomaterials.

[13]  C. Brinker,et al.  Continuous self-assembly of organic–inorganic nanocomposite coatings that mimic nacre , 1998, Nature.

[14]  K. Carrado Synthetic organo- and polymer- clays : preparation, characterization, and materials applications. , 2000 .

[15]  Zhigang Suo,et al.  Deformation mechanisms in nacre , 2001 .

[16]  Eduardo Saiz,et al.  Freezing as a Path to Build Complex Composites , 2006, Science.

[17]  C. Brinker,et al.  Self-assembly of mesoscopically ordered chromatic polydiacetylene/silica nanocomposites , 2001, Nature.

[18]  Wei Li,et al.  Synthetic routes, properties and future applications of polymer-layered silicate nanocomposites , 2004 .

[19]  K. E. Tanner,et al.  Interfaces in analogue biomaterials , 1998 .

[20]  Zhiyong Tang,et al.  Nanostructured artificial nacre , 2003, Nature materials.

[21]  M. Biswas,et al.  Recent Progress in Synthesis and Evaluation of Polymer-Montmorillonite Nanocomposites , 2001 .