Extension of surface reconstruction algorithm to the global stitching and repairing of STL models

In the design of complex parts involving free-form or sculptured surfaces, the design is usually represented by a B-rep model. But in production involving rapid prototyping (RP) or solid machining, the B-rep model is often converted to the popular STL model. Due to defects such as topological and geometric errors in the B-rep model, the resulting STL model may contain gaps, overlaps, and inconsistent orientations. This paper presents the extension of a surface reconstruction algorithm to the global stitching of STL models for RP and solid machining applications. The model to be stitched may come from the digitization of physical objects by 3D laser scanners, or the triangulation of trimmed surfaces of a B-rep model. Systematic procedures have been developed for each of these two different but equally important cases. The result shows that the proposed method can robustly and effectively solve the global stitching problem for very complex STL models.