CD uniformity consideration for DUV step and scan tools

In this paper, we evaluate the CD-uniformity performance of an advanced DUV step and scan exposure tool. Using high quality reticles CD-uniformity at semi-dense lines is shown to be less than 10nm at best focus and less than 20nm at 0.6 micrometers focus range. Isolated lines show 10nm CD-uniformity at best focus and 20nm at 0.4 micrometers focus range. Removing reticle contribution leads to a decreases of intra-field CD- uniformity up to 6nm. At 0.18 micrometers lines, 0.45 micrometers pitch we found that the Mask Error Factor (MEF) is around 1. Going to smaller feature sizes and/or defocus MEF increases rapidly. We show that proper focus control is crucial for isolated line intra-field CD-control. Horizontal and vertical lines behave very similarly at semi-dense pitch. The isolated horizontal lines show a considerably higher DOF and tighter intra-field CD-control than isolated vertical lines. We are able to show both reticle and scanner contributions are not a limiting factor for fulfilling the requirements for CD-control of state of the art microprocessors. In case of 0.15micrometers linewidth and/or smaller pitches mask eros become more critical due to a considerable increase of the MEF.

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