Modeling three-dimensional multiphase flow using a level contour reconstruction method for front tracking without connectivity

Three-dimensional multiphase flow and flow with phase change are simulated using a simplified method of tracking and reconstructing the phase interface. The new level contour reconstruction technique presented here enables front tracking methods to naturally, automatically, and robustly model the merging and breakup of interfaces in three-dimensional flows. The method is designed so that the phase surface is treated as a collection of physically linked but not logically connected surface elements. Eliminating the need to bookkeep logical connections between neighboring surface elements greatly simplifies the Lagrangian tracking of interfaces, particularly for 3D flows exhibiting topology change. The motivation for this new method is the modeling of complex three-dimensional boiling flows where repeated merging and breakup are inherent features of the interface dynamics. Results of 3D film boiling simulations with multiple interacting bubbles are presented. The capabilities of the new interface reconstruction method are also tested in a variety of two-phase flows without phase change. Three-dimensional simulations of bubble merging and droplet collision, coalescence, and breakup demonstrate the new method's ability to easily handle topology change by film rupture or filamentary breakup. Validation tests are conducted for drop oscillation and bubble rise. The susceptibility of the numerical method to parasitic currents is also thoroughly assessed.