Environmentally Friendly Machining: Vegetable Based Cutting Fluids

A wide variety of cutting fluids are commercially available in the cutting fluid suppliers in order to provide machining performances for a number of industries. In machining, mineral, synthetic and semi-synthetic cutting fluids are widely used but, recently, uses of vegetable based cutting fluids have been increased. Although, these cutting fluids are beneficial in the industries, their uses are being questioned nowadays as regards to health and environmental issues. Cutting fluids are contaminated with metal particles and degradation products which diminish the effectiveness of cutting fluids. To minimize the adverse environmental effects associated with the use of cutting fluids, the hazardous components from their formulations have to be eliminated or reduced to the acceptable level. In addition, mineral based cutting fluids are going to be replaced with vegetable based cutting fluids since they are environmentally friendly. Today to diminish the negative effects associated with cutting fluids, researchers have developed new bio based cutting fluids from various vegetable oils. This chapter has also focused on environmental conscious machining such as dry cutting, machining with minimum quantity lubricant and especially machining with vegetable based cutting fluids including other types of cutting fluids. Literatures associated with types of cutting fluids have also been presented in this chapter.

[1]  Emmanuel O. Ezugwu,et al.  Effect of high-pressure coolant supply when machining nickel-base, Inconel 718, alloy with coated carbide tools , 2004 .

[2]  P. N. Rao,et al.  Influence of emulsifier content in cutting fluids on cutting forces, cutting temperatures, tool wear, and surface roughness , 2009 .

[3]  He Ning,et al.  Modeling the effects of cutting parameters in MQL-employed finish hard-milling process using D-optimal method , 2008 .

[4]  Babur Ozcelik,et al.  Comparison of Dry and Wet End Milling of AISI 316 Stainless Steel , 2011 .

[5]  Álisson Rocha Machado,et al.  TOOL PERFORMANCE AND CHIP CONTROL WHEN MACHINING Ti6A14V AND INCONEL 901 USING HIGH PRESSURE COOLANT SUPPLY , 1998 .

[6]  M. Silva,et al.  Burr produced on the drilling process as a function of tool wear and lubricant-coolant conditions , 2009 .

[7]  D. Nageswara Rao,et al.  Influence of emulsifier content on cutting fluid properties , 2006 .

[8]  Vimal Dhokia,et al.  Environmentally conscious machining of difficult-to-machine materials with regard to cutting fluids , 2012 .

[9]  Babur Ozcelik,et al.  Experimental investigations of vegetable based cutting fluids with extreme pressure during turning of AISI 304L , 2011 .

[10]  Cheng-Hsien Wu,et al.  Influence of lubrication type and process conditions on milling performance , 2007 .

[11]  Mark Stanford,et al.  Investigation into the effect of cutting environment on tool life during the milling of a BS970-080A15 (En32b) low carbon steel , 2007 .

[12]  Vishal S. Sharma,et al.  Cooling techniques for improved productivity in turning , 2009 .

[13]  Leonardo De Chiffre,et al.  Testing of vegetable-based cutting fluids by hole making operations© , 2001 .

[14]  M. Anthony Xavior,et al.  Evaluating the performance of cutting fluids in machining of AISI 304 austenitic stainless steel , 2010 .

[15]  Babur Ozcelik,et al.  Optimization of surface roughness in drilling using vegetable‐based cutting oils developed from sunflower oil , 2011 .

[16]  João Fernando Gomes de Oliveira,et al.  Development of new cutting fluid for grinding process adjusting mechanical performance and environmental impact , 2006 .

[17]  S. Stymne,et al.  PRODUCTION OF WAX ESTERS IN CRAMBE , 2006 .

[18]  M. El Mansori,et al.  Study of dry and minimum quantity lubrication drilling of novel austempered ductile iron (ADI) for automotive applications , 2011 .

[19]  Zhixiong Zhou,et al.  Experimental investigation of surface quality for minimum quantity oil–water lubrication grinding , 2012 .

[20]  Erween Abd Rahim,et al.  A study of the effect of palm oil as MQL lubricant on high speed drilling of titanium alloys , 2011 .

[21]  Emmanuel O. Ezugwu,et al.  Finish Machining of Nickel-Base Inconel 718 Alloy with Coated Carbide Tool under Conventional and High-Pressure Coolant Supplies , 2005 .

[22]  M. Cotterell,et al.  Minimal lubrication machining of aluminium alloys , 2002 .

[23]  Taghi Tawakoli,et al.  Minimum quantity lubrication in grinding: effects of abrasive and coolant–lubricant types , 2011 .

[24]  João Fernando Gomes de Oliveira,et al.  Vegetable based cutting fluid - an environmental alternative to grinding process , 2008 .

[25]  Aitzol Lamikiz,et al.  Experimental and numerical investigation of the effect of spray cutting fluids in high speed milling , 2006 .

[26]  J. Kaminski,et al.  Temperature reduction in the cutting zone in water-jet assisted turning , 2000 .

[27]  Walter Lindolfo Weingaertner,et al.  Analysis of temperature during drilling of Ti6Al4V with minimal quantity of lubricant , 2006 .

[28]  N. R. Dhar,et al.  Performance evaluation of minimum quantity lubrication by vegetable oil in terms of cutting force, cutting zone temperature, tool wear, job dimension and surface finish in turning AISI-1060 steel , 2006 .

[29]  M. Sadeghi,et al.  An experimental investigation of the effects of workpiece and grinding parameters on minimum quantity lubrication—MQL grinding , 2009 .

[30]  Tool wear damage caused by abundant emulsion in milling operation of PH stainless steel , 2008 .

[31]  J. Paulo Davim,et al.  The performance of cutting fluids when machining aluminium alloys , 2006 .

[32]  Anselmo Eduardo Diniz,et al.  Influence of refrigeration/lubrication condition on SAE 52100 hardened steel turning at several cutting speeds , 2003 .

[33]  P. K. Pal,et al.  STUDY OF SURFACE QUALITY DURING HIGH SPEED MACHINING USING ECO-FRIENDLY CUTTING FLUID , 2011 .

[34]  Wisley Falco Sales,et al.  Tribological behaviour when face milling AISI 4140 steel with minimum quantity fluid application , 2009 .

[35]  A. Willing,et al.  Lubricants based on renewable resources--an environmentally compatible alternative to mineral oil products. , 2001, Chemosphere.

[36]  P. S. Sreejith,et al.  Machining of 6061 aluminium alloy with MQL, dry and flooded lubricant conditions , 2008 .

[37]  Babur Ozcelik,et al.  Optimization of the Cutting Fluids and Parameters Using Taguchi and ANOVA in Milling , 2010 .

[38]  Hassan Abdalla,et al.  The performance and oxidation stability of sustainable metalworking fluid derived from vegetable extracts , 2006 .

[39]  Babur Ozcelik,et al.  Effects of the Cutting Fluid Types and Cutting Parameters on Surface Roughness and Thrust Force , 2010 .

[40]  Robert Heinemann,et al.  Effect of MQL on the tool life of small twist drills in deep-hole drilling , 2006 .

[41]  A. S. Varadarajan,et al.  Investigations on hard turning with minimal cutting fluid application (HTMF) and its comparison with dry and wet turning , 2002 .

[42]  Anselmo Eduardo Diniz,et al.  Influence of the direction and flow rate of the cutting fluid on tool life in turning process of AISI 1045 steel , 2007 .

[43]  S. Paul,et al.  Some studies on high-pressure cooling in turning of Ti–6Al–4V , 2009 .

[44]  Taghi Tawakoli,et al.  Temperature and energy partition in minimum quantity lubrication-MQL grinding process , 2012 .

[45]  G. Stachowiak,et al.  Vegetable oil-based lubricants—A review of oxidation , 2007 .

[46]  Asif Iqbal,et al.  Refrigerated cooling air cutting of difficult-to-cut materials , 2007 .

[47]  Anselmo Eduardo Diniz,et al.  Tool wear and tool life in end milling of 15–5 PH stainless steel under different cooling and lubrication conditions , 2009 .

[48]  Ahmet T. Alpas,et al.  Minimum quantity lubrication drilling of aluminium–silicon alloys in water using diamond-like carbon coated drills , 2008 .

[49]  S. J. Ojolo,et al.  Experimental determination of the effect of some straight biological oils on cutting force during cylindrical turning , 2008 .

[50]  Thomas Norrby,et al.  Environmentally adapted lubricants – where are the opportunities? , 2003 .

[51]  A. D. Jayal,et al.  Effects of cutting fluid application on tool wear in machining: Interactions with tool-coatings and tool surface features , 2009 .

[52]  P S Sreejith,et al.  Experimental studies on drilling of aluminium (AA1050) under dry, minimum quantity of lubricant, and flood-lubricated conditions , 2006 .

[53]  T. Obikawa,et al.  High speed MQL finish-turning of Inconel 718 with different coated tools , 2007 .

[54]  Aldo Attanasio,et al.  Minimal quantity lubrication in turning: Effect on tool wear , 2006 .

[55]  Mahmudur Rahman,et al.  Experimental Evaluation on the Effect of Minimal Quantities of Lubricant in Milling , 2002 .

[56]  Keith Ridgway,et al.  Surface integrity and tool life when turning Inconel 718 using ultra-high pressure and flood coolant systems , 2008 .

[58]  I. Inasaki,et al.  Tribological Characteristics and Cutting Performance of Lubricant Esters for Semi-dry Machining , 2003 .

[59]  P. Sreejith,et al.  Dry machining: Machining of the future , 2000 .

[60]  Anders Pettersson,et al.  High-performance base fluids for environmentally adapted lubricants , 2007 .

[61]  N. R. Dhar,et al.  The influence of minimum quantity of lubrication (MQL) on cutting temperature, chip and dimensional accuracy in turning AISI-1040 steel , 2006 .

[62]  Anselmo Eduardo Diniz,et al.  Using a minimum quantity of lubricant (MQL) and a diamond coated tool in the drilling of aluminum–silicon alloys , 2002 .

[63]  M. Anthony Xavior,et al.  Determining the influence of cutting fluids on tool wear and surface roughness during turning of AISI 304 austenitic stainless steel , 2009 .

[64]  Khaled Abou-El-Hossein Cutting fluid efficiency in end milling of AISI 304 stainless steel , 2008 .

[65]  M. Hamdi,et al.  Investigation into minimal-cutting-fluid application in high-speed milling of hardened steel using carbide mills , 2009 .

[66]  Babur Ozcelik,et al.  Evaluation of vegetable based cutting fluids with extreme pressure and cutting parameters in turning of AISI 304L by Taguchi method , 2011 .

[67]  C. H. R. Vikram Kumar,et al.  Performance of coated tools during hard turning under minimum fluid application , 2007 .

[68]  João Fernando Gomes de Oliveira,et al.  Development of Environmentally Friendly Fluid for CBN Grinding , 2006 .

[69]  Shane Y. Hong,et al.  Economical and ecological cryogenic machining of AISI 304 austenitic stainless steel , 2000 .

[70]  I. N. Tansel,et al.  Evaluation of New Vegetable-Based Cutting Fluids on Thrust Force and Surface Roughness in Drilling of AISI 304 Using Taguchi Method , 2011 .

[71]  Anselmo Eduardo Diniz,et al.  Cutting conditions for finish turning process aiming: the use of dry cutting , 2002 .

[72]  Cristian Caizar,et al.  Application of Taguchi method to selection of optimal lubrication and cutting conditions in face milling of AlMg3 , 2011 .

[73]  Hans Thordenberg,et al.  An experimental investigation on contact length during minimum quantity lubrication (MQL) machining , 2008 .

[74]  A. Cole,et al.  Going green. , 2010, Mental health today.

[75]  Toshiyuki Obikawa,et al.  High-speed grooving with applying MQL , 2006 .

[76]  Tojiro Aoyama,et al.  Development of a mixture supply system for machining with minimal quantity lubrication , 2002 .

[77]  L. De Chiffre,et al.  Performance evaluation of vegetable-based oils in drilling austenitic stainless steel , 2004 .

[78]  P. N. Rao,et al.  Manufacturing technology : metal cutting & machine tools , 2000 .