Unsupervised Sparse Pattern Diagnostic of Defects With Inductive Thermography Imaging System

This paper proposes an unsupervised method for diagnosing and monitoring defects in inductive thermography imaging system. The proposed method is fully automated and does not require manual selection from the user of the specific thermal frame images for defect diagnosis. The core of the method is a hybrid of physics-based inductive thermal mechanism with signal processing-based pattern extraction algorithm using sparse greedy-based principal component analysis (SGPCA). An internal functionality is built into the proposed algorithm to control the sparsity of SGPCA and to render better accuracy in sizing the defects. The proposed method is demonstrated on automatically diagnosing the defects on metals and the accuracy of sizing the defects. Experimental tests and comparisons with other methods have been conducted to verify the efficacy of the proposed method. Very promising results have been obtained where the performance of the proposed method is very near to human perception.

[1]  W. L. Woo,et al.  Single-Channel Source Separation Using EMD-Subband Variable Regularized Sparse Features , 2011, IEEE Transactions on Audio, Speech, and Language Processing.

[2]  Cédric Févotte,et al.  Majorization-minimization algorithm for smooth Itakura-Saito nonnegative matrix factorization , 2011, 2011 IEEE International Conference on Acoustics, Speech and Signal Processing (ICASSP).

[3]  Du-Ming Tsai,et al.  A Shift-Tolerant Dissimilarity Measure for Surface Defect Detection , 2012, IEEE Transactions on Industrial Informatics.

[4]  Dixiang Chen,et al.  An investigation into eddy current pulsed thermography for detection of corrosion blister , 2014 .

[5]  S. Marinetti,et al.  Pulse phase infrared thermography , 1996 .

[6]  Mohamed-Jalal Fadili,et al.  The Undecimated Wavelet Decomposition and its Reconstruction , 2007, IEEE Transactions on Image Processing.

[7]  Mohamed-Jalal Fadili,et al.  Sparsity and Morphological Diversity in Blind Source Separation , 2007, IEEE Transactions on Image Processing.

[8]  Wai Lok Woo,et al.  Thermography pattern analysis and separation , 2014 .

[9]  Joel A. Tropp,et al.  Signal Recovery From Random Measurements Via Orthogonal Matching Pursuit , 2007, IEEE Transactions on Information Theory.

[10]  Aggelos K. Katsaggelos,et al.  Sparse Bayesian Methods for Low-Rank Matrix Estimation , 2011, IEEE Transactions on Signal Processing.

[11]  Wai Lok Woo,et al.  Adaptive Sparsity Non-Negative Matrix Factorization for Single-Channel Source Separation , 2011, IEEE Journal of Selected Topics in Signal Processing.

[12]  Wilhelm Satzger,et al.  Thermographic crack detection by eddy current excitation , 2007 .

[13]  Huijun Gao,et al.  Novel Approaches to Improve Robustness, Accuracy and Rapidity of Iris Recognition Systems , 2012, IEEE Transactions on Industrial Informatics.

[14]  Eero P. Simoncelli,et al.  Image quality assessment: from error visibility to structural similarity , 2004, IEEE Transactions on Image Processing.

[15]  Yunze He,et al.  Inductive pulsed phase thermography for reducing or enlarging the effect of surface emissivity variation , 2014 .

[16]  W. L. Woo,et al.  Physical interpretation and separation of eddy current pulsed thermography , 2013 .

[17]  Mohamed-Jalal Fadili,et al.  Inpainting and Zooming Using Sparse Representations , 2009, Comput. J..

[18]  Wai Lok Woo,et al.  Automatic Defect Identification of Eddy Current Pulsed Thermography Using Single Channel Blind Source Separation , 2014, IEEE Transactions on Instrumentation and Measurement.

[19]  Wai Lok Woo,et al.  Thermography spatial-transient-stage mathematical tensor construction and material property variation track , 2014 .

[20]  Wai Lok Woo,et al.  Variational Regularized 2-D Nonnegative Matrix Factorization , 2012, IEEE Transactions on Neural Networks and Learning Systems.

[21]  A. Bruckstein,et al.  K-SVD : An Algorithm for Designing of Overcomplete Dictionaries for Sparse Representation , 2005 .

[22]  Wai Lok Woo,et al.  Impact Damage Detection and Identification Using Eddy Current Pulsed Thermography Through Integration of PCA and ICA , 2014, IEEE Sensors Journal.

[23]  Lawrence Carin,et al.  Bayesian Robust Principal Component Analysis , 2011, IEEE Transactions on Image Processing.

[24]  Huijun Gao,et al.  Automated Inspection of E-Shaped Magnetic Core Elements Using K-tSL-Center Clustering and Active Shape Models , 2013, IEEE Transactions on Industrial Informatics.

[25]  Kenneth Steiglitz,et al.  Combinatorial Optimization: Algorithms and Complexity , 1981 .

[26]  Xavier Maldague,et al.  Theory and Practice of Infrared Technology for Nondestructive Testing , 2001 .

[27]  James Demmel,et al.  Accurate Singular Values of Bidiagonal Matrices , 1990, SIAM J. Sci. Comput..

[28]  Du-Ming Tsai,et al.  Defect Inspection in Low-Contrast LCD Images Using Hough Transform-Based Nonstationary Line Detection , 2011, IEEE Transactions on Industrial Informatics.

[29]  Michael B. Wakin Sparse Image and Signal Processing: Wavelets, Curvelets, Morphological Diversity (Starck, J.-L., et al; 2010) [Book Reviews] , 2011, IEEE Signal Processing Magazine.

[30]  Jing Liu,et al.  Clustering-Guided Sparse Structural Learning for Unsupervised Feature Selection , 2014, IEEE Transactions on Knowledge and Data Engineering.

[31]  Beate Oswald-Tranta,et al.  Thermo-Inductive Surface Crack Detection in Metallic Materials , 2006 .

[32]  Weisi Lin,et al.  Saliency-Based Defect Detection in Industrial Images by Using Phase Spectrum , 2014, IEEE Transactions on Industrial Informatics.

[33]  Krishnendu Chatterjee,et al.  Image Enhancement in Transient Lock-In Thermography Through Time Series Reconstruction and Spatial Slope Correction , 2012, IEEE Transactions on Instrumentation and Measurement.

[34]  Hong Zhang,et al.  Smooth Nonnegative Matrix Factorization for Defect Detection Using Microwave Nondestructive Testing and Evaluation , 2014, IEEE Transactions on Instrumentation and Measurement.

[35]  Yunze He,et al.  Eddy current step heating thermography for quantitatively evaluation , 2013 .

[36]  Wai Lok Woo,et al.  Transient-spatial pattern mining of eddy current pulsed thermography using wavelet transform , 2014 .

[37]  M. Elad,et al.  $rm K$-SVD: An Algorithm for Designing Overcomplete Dictionaries for Sparse Representation , 2006, IEEE Transactions on Signal Processing.

[38]  Allan Kardec Barros,et al.  Independent Component Analysis and Blind Source Separation , 2007, Signal Processing.

[39]  Yi Ma,et al.  Robust principal component analysis? , 2009, JACM.

[40]  Deanna Needell,et al.  Uniform Uncertainty Principle and Signal Recovery via Regularized Orthogonal Matching Pursuit , 2007, Found. Comput. Math..

[41]  M. Zibulevsky BLIND SOURCE SEPARATION WITH RELATIVE NEWTON METHOD , 2003 .

[42]  Joel A. Tropp,et al.  Algorithms for simultaneous sparse approximation. Part I: Greedy pursuit , 2006, Signal Process..

[43]  Mohamed-Jalal Fadili,et al.  Curvelets and Ridgelets , 2009, Encyclopedia of Complexity and Systems Science.

[44]  Du-Ming Tsai,et al.  Mean Shift-Based Defect Detection in Multicrystalline Solar Wafer Surfaces , 2011, IEEE Transactions on Industrial Informatics.

[45]  Patrik Broberg,et al.  Surface crack detection in welds using thermography , 2013 .

[46]  Giuseppe Acciani,et al.  Application of neural networks in optical inspection and classification of solder joints in surface mount technology , 2006, IEEE Transactions on Industrial Informatics.

[47]  Michael Elad,et al.  Sparse and Redundant Representations - From Theory to Applications in Signal and Image Processing , 2010 .

[48]  E.J. Candes,et al.  An Introduction To Compressive Sampling , 2008, IEEE Signal Processing Magazine.

[49]  Dacheng Tao,et al.  Greedy Bilateral Sketch, Completion & Smoothing , 2013, AISTATS.

[50]  Wai Lok Woo,et al.  Machine Learning Source Separation Using Maximum a Posteriori Nonnegative Matrix Factorization , 2014, IEEE Transactions on Cybernetics.

[51]  Gui Yun Tian,et al.  PEC thermography for imaging multiple cracks from rolling contact fatigue , 2011 .

[52]  E. Candès,et al.  People Hearing Without Listening : ” An Introduction To Compressive Sampling , 2007 .

[53]  Paul F. Whelan,et al.  > Replace This Line with Your Paper Identification Number (double-click Here to Edit) < , 2022 .

[54]  Bin Gao,et al.  Cochleagram-based audio pattern separation using two-dimensional non-negative matrix factorization with automatic sparsity adaptation. , 2014, The Journal of the Acoustical Society of America.

[55]  Wai Lok Woo,et al.  Single-Channel Blind Separation Using Pseudo-Stereo Mixture and Complex 2-D Histogram , 2013, IEEE Transactions on Neural Networks and Learning Systems.

[56]  P. Cawley,et al.  Eddy-current induced thermography—probability of detection study of small fatigue cracks in steel, titanium and nickel-based superalloy , 2012 .

[57]  S. Marinettia,et al.  Statistical analysis of IR thermographic sequences by PCA , 2003 .

[58]  Arvind Ganesh,et al.  Fast Convex Optimization Algorithms for Exact Recovery of a Corrupted Low-Rank Matrix , 2009 .

[59]  Yunze He,et al.  Impact evaluation in carbon fiber reinforced plastic (CFRP) laminates using eddy current pulsed thermography , 2014 .

[60]  Wai Lok Woo,et al.  Unsupervised Single-Channel Separation of Nonstationary Signals Using Gammatone Filterbank and Itakura–Saito Nonnegative Matrix Two-Dimensional Factorizations , 2013, IEEE Transactions on Circuits and Systems I: Regular Papers.