Application of the entropy generation minimization method to a solar heat exchanger: A pseudo-optimization design process based on the analysis of the local entropy generation maps

This paper presents an application of the entropy generation minimization method to the pseudo-optimization of the configuration of the heat exchange surfaces in a Solar Rooftile. An initial “standard” commercial configuration is gradually improved by introducing design changes aimed at the reduction of the thermodynamic losses due to heat transfer and fluid friction. Different geometries (pins, fins and others) are analysed with a commercial CFD (Computational Fluid Dynamics) code that also computes the local entropy generation rate. The design improvement process is carried out on the basis of a careful analysis of the local entropy generation maps and the rationale behind each step of the process is discussed in this perspective. The results are compared with other entropy generation minimization techniques available in the recent technical literature. It is found that the geometry with pin-fins has the best performance among the tested ones, and that the optimal pin array shape parameters (pitch and span) can be determined by a critical analysis of the integrated and local entropy maps and of the temperature contours.