Stress-corrosion cracking of reactor feed pump wear rings

Stress-corrosion cracking (SCC) is observed in machine components when an optimal combination of stress levels and environmental conditions is present in susceptible material. An interesting case history of intergranular SCC failure is presented in this paper. This failure occurred in wear rings that were shrink-fitted on the impellers of a multistage horizontal feed pump during the project procurement phase. After manufacture and assembly, two pumps were performance-tested in the supplier's test loop for a combined total of approximately 600 h. The test duration lasted for approximately three months. During this duration, the two pump internals were not absolutely dry and were exposed to an indoor environment in the supplier's test plant. After the completion of the tests, the pump internals were inspected, cleaned, dried, and packaged before air freighting to the reactor site. The pumps were in storage at the site for approximately two months. When the pumps were opened for inspection, two wear rings on each of the pumps were cracked. This paper summarizes the results of the studies to evaluate the root cause of the wear ring failures and the corrective actions implemented to avoid similar failures.