A simple modeling of carbon contamination on EUV exposure tools based on contamination experiments with synchrotron source

Contamination control of optics is one of critical issues for extreme ultraviolet (EUV) lithography. EUV irradiation under a carbon-containing environment causes carbon contaminations on mirror surfaces. We investigated irradiance dependency of contaminating rates of some contaminants using a synchrotron radiation of Saga Light Source (SAGALS). Decane's contaminating rate increased proportionally with irradiance, while perfluorohexane's contaminating rate was almost constant at a higher irradiance than 10 mW/cm2. We then introduced a simple model: contamination reaction occurs when photons are supplied onto contaminants which are supplied and adsorbed on mirrors, and the lesser of their supplying rates determines the contaminating rate. At a lower irradiance, since contaminants are sufficiently supplied, the photon supply determines the contaminating rate. At a higher irradiance, since photons are sufficiently supplied, the contaminant supply determines the contaminating rate, which is independent of irradiance and depends on contaminant's partial pressure. We also investigated irradiance dependency of cleaning rates of carbon contamination by oxidative gas and incorporated it into the model. We applied the contamination/cleaning model to an existing exposure tool, EUV1. The transmittance degradation history agreed well with the calculation.

[1]  Masahito Niibe,et al.  New Extreme Ultraviolet Irradiation and Multilayer Evaluation System for Extreme Ultraviolet Lithography Mirror Contamination in the NewSUBARU , 2006 .

[2]  Vibhu Jindal,et al.  Assumptions and trade-offs of extreme ultraviolet optics contamination modeling , 2009, Advanced Lithography.

[3]  I. Nishiyama,et al.  Reduction of oxide layer on Ru surface by atomic-hydrogen treatment , 2005 .

[4]  K. Seki,et al.  Theoretical study of n-alkane adsorption on metal surfaces , 2004 .

[5]  Takashi Aoki,et al.  Contamination study on EUV exposure tools using SAGA light source (SAGA-LS) , 2010, Advanced Lithography.

[6]  Michael E. Malinowski,et al.  First environmental data from the EUV engineering test stand , 2001, SPIE Advanced Lithography.

[7]  Torsten Feigl,et al.  Multi-technique study of carbon contamination and cleaning of Mo/Si mirrors exposed to pulsed EUV radiation , 2010, Advanced Lithography.

[8]  Masahito Niibe,et al.  Carbon deposition on multi-layer mirrors by extreme ultra violet ray irradiation , 2007, SPIE Advanced Lithography.

[9]  Yasushi Nishiyama,et al.  Carbon contamination of EUV mask: film characterization, impact on lithographic performance, and cleaning , 2008, SPIE Advanced Lithography.

[10]  Lee J. Richter,et al.  Complex species and pressure dependence of intensity scaling laws for contamination rates of EUV optics determined by XPS and ellipsometry , 2010, Advanced Lithography.

[11]  Bruno La Fontaine,et al.  Monitoring reticle molecular contamination in ASML EUV Alpha Demo Tool , 2010, Advanced Lithography.

[12]  W. Miles Clift,et al.  Scaling studies of capping layer oxidation by water exposure with EUV radiation and electrons , 2004, SPIE Advanced Lithography.

[13]  Michiel van Beek,et al.  Radiation-induced carbon contamination of optics , 2002, SPIE Advanced Lithography.

[14]  Masahito Niibe,et al.  Competitive reactions of carbon deposition and oxidation on the surface of Mo/Si multilayer mirrors by EUV irradiation , 2009, Optics + Optoelectronics.

[15]  Masahito Niibe,et al.  Inhibition of Contamination of Ru-Capped Multilayer Mirrors for Extreme Ultraviolet Lithography Projection Optics by Ethanol , 2007 .

[16]  Takahiro Nakayama,et al.  Analysis of carbon deposition on multilayer mirrors by using two different beamlines , 2009, Advanced Lithography.

[17]  Hans Meiling,et al.  Progress of the EUVL alpha tool , 2001, SPIE Advanced Lithography.

[18]  J. Hollenshead,et al.  Modeling radiation-induced carbon contamination of extreme ultraviolet optics , 2006 .

[19]  Saša Bajt,et al.  EUV testing of multilayer mirrors: critical issues , 2006, SPIE Advanced Lithography.

[20]  Katsuhiko Murakami,et al.  Durability of capped multilayer mirrors for high volume manufacturing extreme ultraviolet lithography tool , 2009, Advanced Lithography.