FOULING MODELS FOR HEAT EXCHANGERS IN DAIRY PROCESSING: A REVIEW

Fouling is a common food industry-wide issue during thermal treatment using heat exchangers. It directly contributes toward increased energy costs in operation and maintenance, production losses and energy and water losses because of the repetitive cleaning operation, i.e., every 5–10 h in fluid food industry. There has been a considerable amount of work on modeling of the fouling process as well as the hydrodynamic and thermodynamic performances of heat exchangers. A variety of different fouling kinetics exists depending upon food components, types of heat exchangers and operating conditions. The available information on existing fouling models is summarized in terms of fouling mechanisms, dynamic performances of heat exchangers and integrated fouling dynamics. This review provides the basis for developing a vision of further research for understanding, quantifying and minimizing fouling of food materials in heat exchangers.

[1]  Peter J. Fryer,et al.  The uses of fouling models in the design of food process plant , 2007 .

[2]  Peter J. Fryer,et al.  A direct simulation procedure for chemical reaction fouling in heat exchangers , 1985 .

[3]  Peter de Jong,et al.  Reduction of fouling and contamination by predictive kinetic models , 2002 .

[4]  G. Klarenbeek,et al.  Technological and Functional Aspects of Milk Proteins , 1989 .

[5]  Dean Vucinic,et al.  Application of computational fluid dynamics to model the hydrodynamics of plate heat exchangers for milk processing , 2003 .

[6]  P. Jong,et al.  Validity of a kinetic fouling model for heat-treatment of whole milk , 1993 .

[7]  J. Verran Biofouling in food processing: biofilm or biotransfer potential? , 2002 .

[8]  Michael C. Georgiadis,et al.  Modeling and simulation of shell and tube heat exchangers under milk fouling , 1998 .

[9]  Jan De Block,et al.  Applications of modelling to optimise ultra high temperature milk heat exchangers with respect to fouling , 2004 .

[10]  Wolfgang Augustin,et al.  Influence of the adhesion force crystal/heat exchanger surface on fouling mitigation , 1999 .

[11]  P. Jong,et al.  Original Papers and Proceedings , 1992 .

[12]  Michael C. Georgiadis,et al.  Modelling and simulation of complex plate heat exchanger arrangements under milk fouling , 1998 .

[13]  Michael C. Georgiadis,et al.  Dynamic modelling and simulation of plate heat exchangers under milk fouling , 2000 .

[14]  A. Karabelas,et al.  Calcium Phosphate Scale Formation from Simulated Milk Ultrafiltrate Solutions , 2002 .

[15]  D. B. Lund,et al.  COMPARISON of TWO OPERATING METHODS of A PLATE HEAT EXCHANGER UNDER CONSTANT HEAT FLUX CONDITION and THEIR EFFECT ON the TEMPERATURE PROFILE DURING MILK FOULING , 1994 .

[16]  J. C. Leuliet,et al.  A reaction engineering approach to the analysis of fouling by whey proteins of a six-channels-per-pass plate heat exchanger , 1997 .

[17]  F. Brahim,et al.  Numerical simulation of the fouling process , 2003 .

[18]  Sheila M. Fryer,et al.  Impedimetric procedures for estimating total bacterial numbers and coliforms in powdered dairy products , 1989 .

[19]  K. Murugesan,et al.  Transient response of multipass plate heat exchangers with axial thermal dispersion in fluid , 2000 .

[20]  T. Truong,et al.  The Use of a Heat Flux Sensor for In-Line Monitoring of Fouling of Non-Heated Surfaces , 2002 .

[21]  M. T. Belmar-Beiny,et al.  Fouling of heat exchangers in the food industry: a chemical engineering prespective , 1991 .

[22]  Anwar Khalil Sheikh,et al.  A risk based heat exchanger analysis subject to fouling Part I: Performance evaluation , 2000 .

[23]  A. Mehra,et al.  Manipulation of Bulk Reactions in Multiphase Systems by the Use of Microheterogeneous Media , 1999 .

[24]  Xing Luo,et al.  Dynamic behaviour of one-dimensional flow multistream heat exchangers and their networks , 2003 .

[25]  P. De Jong,et al.  Design and operation of reactors in the dairy industry , 1992 .

[26]  R. Maas,et al.  Heat treatment of whipping cream. I. Fouling of the pasteurization equipment , 1986 .

[27]  Michael C. Georgiadis,et al.  Optimal design and operation of heat exchangers under milk fouling , 1998 .

[28]  Sarit K. Das,et al.  Effect of flow distribution to the channels on the thermal performance of a plate heat exchanger , 2002 .

[29]  The Effect of Adding Minerals on Fouling from Whey Protein Concentrate: Development of a Model Fouling Fluid for a Plate Heat Exchanger , 2002 .

[30]  H. Martin,et al.  Friction factors for fully developed laminar flow in ducts confined by corrugated parallel walls , 1997 .

[31]  Owen E. Potter,et al.  Dynamic simulation of plate heat exchangers , 1990 .

[32]  Peter M. Withers,et al.  Ultrasonic, acoustic and optical techniques for the non-invasive detection of fouling in food processing equipment , 1996 .

[33]  T. Jeurnink,et al.  Fouling of heat exchangers in the dairy industry , 1997 .

[34]  R. Lyster The denaturation of α-lactalbumin and β-lactoglobulin in heated milk , 1970, Journal of Dairy Research.

[35]  Peter J. Fryer,et al.  Heat exchanger fouling: A model study of the scaleup of laboratory data , 1995 .

[36]  F. Dannenberg,et al.  Reaction Kinetics of the Denaturation of Whey Proteins in Milk , 1988 .

[37]  G. J. Manderson,et al.  Thermophile Survival in Milk Fouling and on Stainless Steel During Cleaning , 2002 .

[38]  Peter J. Fryer,et al.  Preliminary stages of fouling from whey protein solutions , 1993, Journal of Dairy Research.

[39]  Suhas V. Patankar,et al.  A Calculation Procedure for Two-Dimensional Elliptic Situations , 1981 .

[40]  J. Ding,et al.  Analytical solutions for laminar fully developed flows in double-sine shaped ducts , 1996 .

[41]  Norman Epstein,et al.  Elements of particle deposition onto nonporous solid surfaces parallel to suspension flows , 1997 .

[42]  A. J. Van Asselt,et al.  Monitoring System for Improving Cleaning Efficiency of Cleaning-in-Place Processes in Dairy Environments , 2002 .

[43]  P. De Jong,et al.  Impact and control of fouling in milk processing , 1997 .

[44]  Peter J. Fryer,et al.  Engineering and chemical factors associated with fouling and cleaning in milk processing , 1997 .

[45]  M. Andrade,et al.  An algorithm for steady-state simulation of plate heat exchangers , 2002 .

[46]  T. R. Bott Fouling of Heat Exchangers , 1995 .

[47]  Wilfried Roetzel,et al.  Dynamic analysis of plate heat exchangers with dispersion in both fluids , 1995 .

[48]  V. M. Puri,et al.  A DYNAMIC 2D MODEL FOR THERMAL PERFORMANCE OF PLATE HEAT EXCHANGERS , 2004 .

[49]  M. Bohnet,et al.  Modification of molecular interactions at the interface crystal/heat transfer surface to minimize heat exchanger fouling , 2000 .

[50]  J. Ding,et al.  Laminar flow heat transfer to viscous powerlaw fluids in double-sine ducts , 1997 .

[51]  R. Benning,et al.  Hybrid model of the fouling process in tubular heat exchangers for the dairy industry , 2002 .