Design of an Atypical Construction of Equipment for Additive Manufacturing with a Conceptual Solution of a Printhead Intended for the Use of Recycled Plastic Materials

This article presents the variability of Fused deposition modelling (FDM) technology and the possibilities of its use in the design and implementation of a prototype atypical device. The assumptions of the behaviour of individual components and subsystems of the design result from an extensive application of the finite element method and motion analysis of subsystems and various parts of the structure. The use of this method to such an extent accelerated the design process and its implementation. The proposal itself reflects the current state of this technology and its focus is on improving sustainable development. As is generally known, great efforts are currently being made to reduce plastic waste volume and its environmental burden. The proposed concept is modified to replace the final treatment of the top layers of the models, called “ironing” by non-planar layering of material. At the same time, it points out the advantages of this method in reducing energy requirements and the time required to produce models. The conclusion is a conceptual design of a printhead for a proposed prototype, designed to use recycled FDM, intending to streamline the possibility of recycling with little serial and piece production. This process thus closes the circle of opportunities published by us, which in the future can contribute to the optimisation of this technology towards increasing the efficiency of resource use, reduction of energy demands and environmental burden.