Design, Assembly, and Test of the CERN 2-m Long 11 T Dipole in Single Coil Configuration

The upgrade of the LHC collimation system includes additional collimators in the LHC lattice. The longitudinal space for the collimators can be obtained by replacing some LHC main dipoles with shorter but stronger dipoles compatible with the LHC lattice and the existing powering circuits, cryogenics, and beam vacuum. A joint development programme aiming at building a 5.5 m long two-in-one aperture Nb3Sn dipole prototype suitable for installation in the LHC is being conducted by FNAL and CERN. As part of the first phase of the programme, 1 m and 2 m long single aperture models are being built and tested. Later on, the collared coils from these models will be assembled and tested in a two-in-one aperture configuration in both laboratories. A 2 m long practice model made of a single coil wound with Nb3Sn cable, MBHSM101, was developed and constructed at CERN. It has been completed, and tested at both 4.3 K and 1.9 K. This practice model features collared coils based on removable pole concept, S2-glass cable insulation braided over a mica layer, and coil end spacers made of sintered stainless steel with springy legs. The paper describes the main features of this practice model, the main manufacturing steps and the results of the cold tests.