Thermal characterization of recycled polymer for additive manufacturing applications

Abstract This work is focused on the thermal characterization of Nylon 6 based nano-composite (NC) material. Initially, melt flow index (MFI) test confirms the qualification of this material, as an alternative material for the fabrication of FDM filament. The differential scanning calorimeter (DSC) and thermogravimetric analysis (TGA) measurements characterize the material by recording their phase and mass changes as a function of temperature. The DSC results confirmed the decrease of crystallinity with the inclusion of nano fillers but also realized that these filler particles act as a thermodynamic sink and improves its stability. The TGA analysis also demonstrated the increase in thermal stability and flame retardancy level of NC material. In addition to above scanning electron microscopy analysis visualized the dispersion of filler materials in Nylon 6 matrix.

[1]  Fernando Fraternali,et al.  OPTIMAL DESIGN AND ADDITIVE MANUFACTURING OF NOVEL REINFORCING ELEMENTS FOR COMPOSITE MATERIALS , 2016 .

[2]  Y. Wan,et al.  Mechanical and thermo-mechanical behaviors of sizing-treated corn fiber/polylactide composites , 2014 .

[3]  Syed H. Masood,et al.  Thermo-mechanical properties of a highly filled polymeric composites for Fused Deposition Modeling , 2011 .

[4]  Jeung-Hwan Doh,et al.  Effects of structural fibers on bonding mechanism changes in interface between GFRP bar and concrete , 2013 .

[5]  L. Miu,et al.  Dynamic mechanical analysis (DMA) of new and historical parchments and leathers: Correlations with DSC and XRD , 2011 .

[6]  Fernando Fraternali,et al.  Experimental response of additively manufactured metallic pentamode materials confined between stiffening plates , 2016 .

[7]  Harwinder Singh,et al.  Experimental investigations for development of Nylon6-Al-Al2O3 alternative FDM filament , 2016 .

[8]  R. E. Skelton,et al.  On the additive manufacturing, post-tensioning and testing of bi-material tensegrity structures , 2015, 1504.01122.

[9]  V. Privalko,et al.  Crystallization of Filled Nylon 6. I. Heat Capacities and Melting Behavior , 1979 .

[10]  M. Cho,et al.  A study of the thermal, dynamic mechanical, and tribological properties of polyphenylene sulfide composites reinforced with carbon nanofibers , 2007 .

[11]  Fernando Fraternali,et al.  Dependence of the mechanical properties of pentamode materials on the lattice microstructure , 2016 .

[12]  Kalim Deshmukh,et al.  Thermo-mechanical properties of poly (vinyl chloride)/graphene oxide as high performance nanocomposites , 2014 .

[13]  F. Fraternali,et al.  Seismic application of pentamode lattices , 2015 .

[14]  Adriaan S. Luyt,et al.  Thermal, mechanical and electrical properties of copper powder filled low-density and linear low-density polyethylene composites , 2006 .

[15]  Ting-ting Yang,et al.  Mechanical and thermal performance of distillers grains filled poly(butylene succinate) composites , 2014 .

[16]  F. Fraternali,et al.  Friction welding of dissimilar plastic/polymer materials with metal powder reinforcement for engineering applications , 2016 .

[17]  M. Abu-Abdeen Static and dynamic mechanical properties of poly(vinyl chloride) loaded with aluminum oxide nanopowder , 2012 .

[18]  Q. Jiang,et al.  Influence of slag weight fraction on mechanical, thermal and tribological properties of polymer based friction materials , 2016 .

[19]  H. Essabir,et al.  Dynamic mechanical thermal behavior analysis of doum fibers reinforced polypropylene composites , 2013 .

[20]  Siddaramaiah,et al.  Thermal degradation kinetics of nylon6/GF/crysnano nanoclay nanocomposites by TGA , 2011 .

[21]  F. Riahi,et al.  Dynamic mechanical and thermal properties of a chemically modified polypropylene/natural rubber thermoplastic elastomer blend , 2014 .

[22]  Fernando Fraternali,et al.  Bending dominated response of layered mechanical metamaterials alternating pentamode lattices and confinement plates , 2016 .

[23]  Fernando Fraternali,et al.  Development of in-house composite wire based feed stock filaments of fused deposition modelling for wear-resistant materials and structures , 2016 .

[24]  F. Fraternali,et al.  On the use of R-PET strips for the reinforcement of cement mortars , 2013 .

[25]  W. Stark,et al.  Investigation of the curing behaviour of carbon fibre epoxy prepreg by Dynamic Mechanical Analysis DMA , 2013 .

[26]  Bhabani K. Satapathy,et al.  Structural, thermal, mechanical and dynamic mechanical properties of cenosphere filled polypropylene composites , 2011 .

[27]  R. Sailaja,et al.  Commingled nanocomposites of LDPE/PP/Nylon 6/EPDM reinforced with MWCNT and Kenaf Fiber with enhanced mechanical, thermal and flammability characteristics , 2015 .

[28]  Wenyi Yan,et al.  A numerical study on carbon nanotube pullout to understand its bridging effect in carbon nanotube reinforced composites , 2015 .

[29]  Fernando Fraternali,et al.  On the reinforcement of cement mortars through 3D printed polymeric and metallic fibers , 2016 .

[30]  Fernando Fraternali,et al.  Surface roughness effects on the reinforcement of cement mortars through 3D printed metallic fibers , 2016 .

[31]  J. Karger‐Kocsis,et al.  Thermal, viscoelastic and mechanical behavior of polypropylene with synthetic boehmite alumina nanoparticles , 2014 .

[32]  V. Corinaldesi,et al.  Mechanical properties of FRCM using carbon fabrics with different coating treatments , 2016 .