Laser surface structuring with 100 W of average power and sub-ps pulses

High throughput still represents a key factor for industrial use of ultrashort pulses in the field of surface structuring. Reliable systems with average powers up to 100 W are today available. It has already been proved that metals, especially steel having a low threshold fluence, can be machined with excellent surface quality at average powers of more than 40 W and a spot radius of about 25 μm, if a polygon line scanner, offering fast scanning speeds, is used. A further scale-up into the 100 W regime should be possible for metals showing a threshold fluence of about 0.2 J/cm2 or higher. But, it will lead to problems with heat accumulation in the case of steel and a straight forward scale-up is not possible. In order to keep a good surface quality, the machining strategy has to be adapted. A maximum flexibility can be obtained with an “interlaced” mode by using very high marking speeds of several 100 m/s and repetition rates of several tenths of MHz. As this is at the edge of today available technologies,...