A Hybrid ZVZCS Dual-Transformer-Based Full-Bridge Converter Operating in DCM for MVDC Grids

High-power dc–dc converter is the essential component for connecting the renewable energy sources to medium-voltage dc (MVDC) grids. In this paper, a novel zero-voltage zero-current switching converter with two full-bridge cells sharing a bridge leg and connecting the secondary windings of two transformers in series is proposed for MVDC applications. One big feature of the proposed converter is that the required inductance used for energy transmission is reduced remarkably and even can be embedded in the transformer in some cases. Special but simple control strategy adopted by the converter makes it work in discontinuous current mode, which can realize zero-current switching for the main switches and rectifier diodes in the whole load range. Meanwhile, the auxiliary switches with small current rating can realize zero-voltage switching naturally. Hence, the switching loss is reduced, which is very important for high-power applications. The effects of the turns ratio of auxiliary transformer on the total loss and needed inductance are comprehensively analyzed and proved. With a detailed parameters design procedure, a simulation model is established in the software PLECS and the operation principle of the converter is verified. A 120 V–1200 V/1 kW prototype was built to validate the operation principle of the proposed converter.

[1]  J L Agorreta,et al.  Modeling and Control of $N$ -Paralleled Grid-Connected Inverters With LCL Filter Coupled Due to Grid Impedance in PV Plants , 2011, IEEE Transactions on Power Electronics.

[2]  Alex Q. Huang,et al.  Analysis and Comparison of Medium Voltage High Power DC/DC Converters for Offshore Wind Energy Systems , 2013, IEEE Transactions on Power Electronics.

[3]  X. Ruan,et al.  A Novel Zero-Voltage-Switching PWM Full-Bridge Converter , 2007, 2007 IEEE Power Electronics Specialists Conference.

[4]  Xinbo Ruan,et al.  A novel zero-voltage and zero-current-switching PWM full-bridge converter using two diodes in series with the lagging leg , 2001, IEEE Trans. Ind. Electron..

[5]  Bin Wu,et al.  A Transformerless DC–DC Converter With Large Voltage Ratio for MV DC Grids , 2014, IEEE Transactions on Power Delivery.

[6]  Xinbo Ruan,et al.  Equivalence Relations of Resonant Tanks: A New Perspective for Selection and Design of Resonant Converters , 2016, IEEE Transactions on Industrial Electronics.

[7]  Nilesh M. Bonde,et al.  A Step-up Resonant Converter for Grid-Connected Renewable Energy Sources , 2018, 2018 International Conference on Smart City and Emerging Technology (ICSCET).

[8]  Junming Zhang,et al.  ZVZCS Full Bridge Dc-Dc Converter with Reduced Circulating Loss and Filter Requirement , 2007, 2007 IEEE Industry Applications Annual Meeting.

[9]  Jul-Ki Seok,et al.  Multilevel Modular DC/DC Power Converter for High-Voltage DC-Connected Offshore Wind Energy Applications , 2015, IEEE Transactions on Industrial Electronics.

[10]  Rik W. De Doncker,et al.  Evaluation of DC Collector-Grid Configurations for Large Photovoltaic Parks , 2013, IEEE Transactions on Power Delivery.

[11]  Gun-Woo Moon,et al.  Phase-Shifted PWM Converter With a Wide ZVS Range and Reduced Circulating Current , 2013, IEEE Transactions on Power Electronics.

[12]  Wuhua Li,et al.  High Step-Up Interleaved Converter With Built-In Transformer Voltage Multiplier Cells for Sustainable Energy Applications , 2014, IEEE Transactions on Power Electronics.

[13]  J. W. Kolar,et al.  1 Megawatt, 20 kHz, isolated, bidirectional 12kV to 1.2kV DC-DC converter for renewable energy applications , 2010, The 2010 International Power Electronics Conference - ECCE ASIA -.

[14]  Jul-Ki Seok,et al.  High-Gain Resonant Switched-Capacitor Cell-Based DC/DC Converter for Offshore Wind Energy Systems , 2015, IEEE Transactions on Power Electronics.

[15]  Peter W. Lehn,et al.  Comparative Evaluation of a New Family of Transformerless Modular DC–DC Converters for High-Power Applications , 2014, IEEE Transactions on Power Delivery.

[16]  Xinbo Ruan,et al.  Soft-switching techniques for PWM full bridge converters , 2000, 2000 IEEE 31st Annual Power Electronics Specialists Conference. Conference Proceedings (Cat. No.00CH37018).

[17]  Zhe Chen,et al.  A Double Uneven Power Converter-Based DC–DC Converter for High-Power DC Grid Systems , 2015, IEEE Transactions on Industrial Electronics.

[18]  Yun Xu,et al.  An Analytical Steady-State Model of LCC type Series–Parallel Resonant Converter With Capacitive Output Filter , 2014, IEEE Transactions on Power Electronics.

[19]  Jonathan Robinson,et al.  Analysis and Design of an Offshore Wind Farm Using a MV DC Grid , 2010, IEEE Transactions on Power Delivery.

[20]  Bo-Hyung Cho,et al.  Fundamental Duty Modulation of Dual-Active-Bridge Converter for Wide-Range Operation , 2016, IEEE Transactions on Power Electronics.

[21]  Torbjörn Thiringer,et al.  Design and control consideration for a 5 MW DC/DC converter in a wind turbine , 2009 .

[22]  Xinbo Ruan,et al.  Optimal Design of DCM LCC Resonant Converter With Inductive Filter Based on Mode Boundary Map , 2015, IEEE Transactions on Power Electronics.

[23]  German G. Oggier,et al.  High-Efficiency DAB Converter Using Switching Sequences and Burst Mode , 2016, IEEE Transactions on Power Electronics.