Three-dimensional printing in the construction industry: A review

Abstract Three-dimensional (3D) printing has long been used in the manufacturing sector as a way to automate, accelerate production and reduce waste materials. By using this technology, it is possible to build a wide variety of objects if the necessary specifications are provided to the printer and no problems are presented by the limited range of materials available. With 3D printing becoming cheaper, more reliable and, as a result, more prevalent in the world at large, it may soon make inroads into the construction industry. Little is known, however, of 3D printing in current use in the construction industry and its potential for the future, and this paper seeks to investigate this situation by providing a review of the relevant literature. In doing this, the three main 3D printing methods of contour crafting, concrete printing and D-shape 3D printing are described, which, as opposed to the traditional construction method of cutting materials down to size, deliver only what is needed for completion, vastly reducing waste. The paper also identifies 3D printing's potential to enable buildings to be constructed many times faster and with significantly reduced labour costs. In addition, it is clear that construction 3D printing can allow the further inclusion of building information modelling into the construction process, thus streamlining and improving the scheduling requirements of a project. However, the current 3D printing processes are known to be costly, unsuited to large-scale products and conventional design approaches and have a very limited range of materials that can be used. Moreover, the only successful examples of construction in action to date have occurred in controlled laboratory environments and, as real world trials have yet to be completed, it is yet to be seen whether it can be equally proficient in practical situations.

[1]  Robert L. Williams,et al.  Cable-Suspended Robotic Contour Crafting System , 2007 .

[2]  Alistair G.F. Gibb,et al.  Design, data and process issues for mega-scale rapid manufacturing machines used for construction , 2008 .

[3]  Joseph Pegna,et al.  Exploratory investigation of solid freeform construction , 1997 .

[4]  Behrokh Khoshnevis,et al.  Concrete Wall Fabrication by Contour Crafting , 2004 .

[5]  Hal Hodson Robo-builders deliver architects' dreams , 2013 .

[6]  Valentina Colla,et al.  Building components for an outpost on the Lunar soil by means of a novel 3D printing technology , 2014 .

[7]  S. R. Devadasan,et al.  Agility through rapid prototyping technology in a manufacturing environment using a 3D printer , 2009 .

[8]  Richard A. Buswell,et al.  Development of a viable concrete printing process , 2011 .

[9]  Jing Zhang,et al.  Optimal machine operation planning for construction by Contour Crafting , 2013 .

[10]  A. Gibb,et al.  Hardened properties of high-performance printing concrete , 2012 .

[11]  Danijel Rebolj,et al.  Interoperability requirements for automated manufacturing systems in construction , 2016, J. Intell. Manuf..

[12]  Andrea Gatto,et al.  3D Printing technique applied to Rapid Casting , 2007 .

[13]  Mohsen A. Jafari,et al.  Process speeding up via deposition planning in fused deposition‐based layered manufacturing processes , 2003 .

[14]  A. Gibb,et al.  Freeform Construction: Mega-scale Rapid Manufacturing for construction , 2007 .

[15]  Richard A. Buswell,et al.  Developments in construction-scale additive manufacturing processes , 2012 .

[16]  Jon Rigelsford Rapid Prototyping, Tooling and Manufacturing , 2003 .

[17]  Berok Khoshnevis Toward Total Automation of On-Site Construction - An Integrated Approach Based on Contour Crafting , 2003 .

[18]  David Bak,et al.  Rapid prototyping or rapid production? 3D printing processes move industry towards the latter , 2003 .

[19]  David Smith,et al.  Printed buildings: an international race for the ultimate in automation , 2012 .

[20]  T. T. Le,et al.  Mix design and fresh properties for high-performance printing concrete , 2012 .

[21]  E. Gambao,et al.  Extending automation of building construction — Survey on potential sensor technologies and robotic applications , 2013 .

[22]  Behrokh Khoshnevis,et al.  Automated construction by contour craftingrelated robotics and information technologies , 2004 .

[23]  Ming-Chuan Leu,et al.  Progress in Additive Manufacturing and Rapid Prototyping , 1998 .