The Finite-Element Analysis of Cylindrical Helical Tooth Milling Cutter Based on Marc

In the traditional designs of milling cutter, we cannot get the required accuracy of machining as there may be local deformation on the edges, even more the cutter can break down. Aiming at this situation, a finite-element model of straight pin milling cutter with helical tooth are built using Marc, a nonlinear finite-element analysis software, the different cutting forces of the milling cutter during the cutting process are analyzed and the cutting forces of the milling cutter at different parameters are studied. We get the stress, the strain and the temperature distribution of the milling cutter in different situation. Our work offer a theoretical basis of improving stress of the cutter, designing the structure of cutters reasonably and analyzing the cutter failure as well as a new method of analysis and calculation of the cutter life and strength.