MAINTENANCE WITH PRODUCTION PLANNING CONSTRAINTS IN SEMICONDUCTOR MANUFACTURING

In semiconductor manufacturing, as in most manufacturing contexts, preventive maintenance is required to avoid machine failures and to ensure product quality. In this paper, we are interested in optimally planning maintenance operations given a production plan that must be satisfied. Two Integer Linear Programming models are proposed that aim at completing as many maintenance operations as possible and as late as possible, while respecting their deadlines and the capacity constraints on machines. Computational experiments on industrial data are presented and discussed.

[1]  S.I. Marcus,et al.  Optimization of preventive maintenance scheduling for semiconductor manufacturing systems: models and implementation , 2001, Proceedings of the 2001 IEEE International Conference on Control Applications (CCA'01) (Cat. No.01CH37204).

[2]  M.C. Fu,et al.  Optimal preventive maintenance scheduling in semiconductor manufacturing , 2004, IEEE Transactions on Semiconductor Manufacturing.

[3]  Chan Chih Ming,et al.  Integrated Production Control System in Managing Tool Uptime, Cycle-time and Capacity , 2006, 2006 IEEE International Symposium on Semiconductor Manufacturing.

[4]  Stephan Biller,et al.  Maintenance opportunity planning system , 2007 .

[5]  Stéphane Dauzère-Pérès,et al.  Impact of qualification management on scheduling in semiconductor manufacturing , 2008, 2008 Winter Simulation Conference.

[6]  Yiwei Cai,et al.  Semiconductor manufacturing inspired integrated scheduling problems: Production planning, advanced process control, and predictive maintenance , 2008 .

[7]  Andrew J. Davenport Integrated Maintenance Scheduling for Semiconductor Manufacturing , 2010, CPAIOR.

[8]  Stéphane Dauzère-Pérès,et al.  Flexibility measures for qualification management in wafer fabs , 2011 .

[9]  Marouane Alaoui-Selsouli,et al.  Lagrangian relaxation based heuristic for an integrated production and maintenance planning problem , 2012 .

[10]  Lifeng Xi,et al.  A joint model of production scheduling and predictive maintenance for minimizing job tardiness , 2011, The International Journal of Advanced Manufacturing Technology.

[11]  Daniel Noack,et al.  A multi-stage discrete event simulation approach for scheduling of maintenance activities in a semiconductor manufacturing line , 2012, Proceedings Title: Proceedings of the 2012 Winter Simulation Conference (WSC).

[12]  A. A. Kalir Segregating Preventive Maintenance Work for Cycle Time Optimization , 2013, IEEE Transactions on Semiconductor Manufacturing.

[13]  Balakrishnan Ramadoss,et al.  Big data predictive analtyics for proactive semiconductor equipment maintenance , 2014, 2014 IEEE International Conference on Big Data (Big Data).

[14]  Bruno Castanier,et al.  Integration of Maintenance in the Tactical Production Planning Process under Feasibility Constraint , 2014, APMS.

[15]  Ali Gharbi,et al.  Production Planning and Opportunistic Preventive Maintenance for Unreliable One-Machine Two-Products Manufacturing Systems , 2015 .

[16]  Béla Vizvári,et al.  Simultaneous Scheduling of Production and Preventive Maintenance on a Single Machine , 2017 .

[17]  James R. Morrison,et al.  Evaluation of Preventive Maintenance Segregation: A Multi Factorial Study , 2017, IEEE Transactions on Semiconductor Manufacturing.

[18]  Ling Li,et al.  Joint optimization of lot sizing and condition-based maintenance for multi-component production systems , 2017, Comput. Ind. Eng..

[19]  Stéphane Dauzère-Pérès,et al.  A multi-purpose operational capacity and production planning tool , 2018, 2018 29th Annual SEMI Advanced Semiconductor Manufacturing Conference (ASMC).

[20]  Stéphane Dauzère-Pérès,et al.  An Iterated Min-Max procedure for practical workload balancing on non-identical parallel machines in manufacturing systems , 2019, Eur. J. Oper. Res..