High temperature crystallized poly-Si on Mo substrates for TFT application

Polycrystalline silicon thin film transistors (poly-Si TFTs) are used in a wide variety of applications, and will figure prominently in future high-resolution, high-performance flat panel display technology. However, it is very difficult to fabricate high performance poly-Si TFTs at temperatures lower than 300 °C and the substrate temperature of the process is limited to less than 600 °C on glass. This paper describes a high temperature process above 750 °C to obtain poly-Si films. Hydrogenated amorphous silicon (a-Si:H) layer was deposited on a flexible Mo metal substrate and crystallized by rapid thermal annealing for TFT application. The a-Si:H films were crystallized at various temperatures between 750 and 1050 °C. As annealing temperature was increased, the TFT exhibited increased transconductance (g m ) and reduced voltage between drain and source (V ds ), the threshold voltage (V T ). The high temperature annealed poly-Si film illustrated field effect mobility higher than 67 cm 2 /Vs. We also investigated the types and activation energies of grain boundary trap, which are the function of annealing temperature. The poly-Si TFT showed an improved I oo /I off ratio of 10 6 , reduced gate threshold voltage, and an increased field effect mobility by three orders.