Comparative Analysis of Partitioned Stator Flux Reversal PM Machine and Magnetically Geared Machine Operating in Stator-PM and Rotor-PM Modes

In this paper, the partitioned stator flux reversal permanent magnet (PM) (PS-FRPM) machine and the conventional magnetically geared (MG) machine operating in both stator-PM (SPM) and rotor-PM (RPM) modes are comparatively analyzed in terms of electromagnetic performance to provide design guides for an MG machine regarding an SPM- or RPM-type machine and a higher or lower gear ratio machine. It is found that an SPM-type machine is recommended since both PS-FRPM and MG machines operating in SPM modes have a higher phase back-EMF and hence torque than their RPM counterparts, respectively, as a result of a similar phase flux linkage but a higher electric frequency since the iron piece number is larger than the PM pole-pair number. Moreover, a smaller gear ratio machine is preferred from the perspective of a higher power factor and hence a lower inverter power rating, as the conventional MG machines with higher gear ratios suffer from larger flux-leakage, higher synchronous reactance and hence lower power factors, as well as higher iron losses, than the PS-FRPM machines. However, higher gear ratio machines feature lower cogging torques and torque ripples due to the smaller difference between the PM pole-pair number and iron piece number. Both prototypes of PS-FRPM machine operating in SPM mode and MG machine operating in RPM mode are built and tested to verify the finite element predicted results.

[1]  Thomas M. Jahns,et al.  Interior Permanent-Magnet Synchronous Motors for Adjustable-Speed Drives , 1986, IEEE Transactions on Industry Applications.

[2]  Shuangxia Niu,et al.  Development of a Magnetless Flux Switching Machine for Rooftop Wind Power Generation , 2015, IEEE Transactions on Energy Conversion.

[3]  Chunhua Liu,et al.  Design of a Magnetic-Geared Outer-Rotor Permanent-Magnet Brushless Motor for Electric Vehicles , 2007, IEEE Transactions on Magnetics.

[4]  Ronghai Qu,et al.  Synthesis of Flux Switching Permanent Magnet Machines , 2016, IEEE Transactions on Energy Conversion.

[5]  S. Mezani,et al.  Magnetically Geared Induction Machines , 2015, IEEE Transactions on Magnetics.

[6]  Scott D. Sudhoff,et al.  An Inner Rotor Flux-Modulated Permanent Magnet Synchronous Machine for Low-Speed High-Torque Applications , 2015, IEEE Transactions on Energy Conversion.

[7]  D. Howe,et al.  Analysis of electromagnetic performance of flux-switching permanent-magnet Machines by nonlinear adaptive lumped parameter magnetic circuit model , 2005, IEEE Transactions on Magnetics.

[8]  B. G. Fernandes,et al.  Analysis of Flux-Reversal Machine Based on Fictitious Electrical Gear , 2010, IEEE Transactions on Energy Conversion.

[9]  Wenlong Li,et al.  Harmonic Analysis and Comparison of Permanent Magnet Vernier and Magnetic-Geared Machines , 2011, IEEE Transactions on Magnetics.

[10]  P.O. Rasmussen,et al.  Development of a high-performance magnetic gear , 2003, IEEE Transactions on Industry Applications.

[11]  Ronghai Qu,et al.  Relationship between magnetic gears and vernier machines , 2011, 2011 International Conference on Electrical Machines and Systems.

[12]  Ching Chuen Chan,et al.  Overview of Permanent-Magnet Brushless Drives for Electric and Hybrid Electric Vehicles , 2008, IEEE Transactions on Industrial Electronics.

[13]  Congxiao Wang,et al.  Characterization of three phase flux reversal machine as an automotive generator , 2001 .

[14]  Shuangxia Niu,et al.  Design and Comparison of Vernier Permanent Magnet Machines , 2011, IEEE Transactions on Magnetics.

[15]  W. Marsden I and J , 2012 .

[16]  P. Viarouge,et al.  Synthesis of High-Performance PM Motors with Concentrated Windings , 2002, IEEE Power Engineering Review.

[17]  Z.Q. Zhu,et al.  A simple method for measuring cogging torque in permanent magnet machines , 2009, 2009 IEEE Power & Energy Society General Meeting.

[18]  K. T. Chau,et al.  Static Characteristics of a New Doubly Salient Permanent Magnet Motor , 2001, IEEE Power Engineering Review.

[19]  Kais Atallah,et al.  Design and Operation of a Magnetic Continuously Variable Transmission , 2012 .

[20]  T.A. Lipo,et al.  A novel permanent magnet motor with doubly salient structure , 1992, Conference Record of the 1992 IEEE Industry Applications Society Annual Meeting.

[21]  Z.Q. Zhu,et al.  Analysis and Optimization of Back EMF Waveform of a Flux-Switching Permanent Magnet Motor , 2008, IEEE Transactions on Energy Conversion.

[22]  Linni Jian,et al.  A Coaxial Magnetic Gear With Halbach Permanent-Magnet Arrays , 2010, IEEE Transactions on Energy Conversion.

[23]  Z. Zhu,et al.  Electromagnetic Performance of Novel Variable Flux Reluctance Machines With DC-Field Coil in Stator , 2013, IEEE Transactions on Magnetics.

[24]  Z. Zhu,et al.  Analysis of Air-Gap Field Modulation and Magnetic Gearing Effects in Switched Flux Permanent Magnet Machines , 2015, IEEE Transactions on Magnetics.

[25]  Zi-Qiang Zhu,et al.  Electrical Machines and Drives for Electric, Hybrid, and Fuel Cell Vehicles , 2007, Proceedings of the IEEE.

[26]  K. Atallah,et al.  A novel high-performance magnetic gear , 2001 .

[27]  Wei Hua,et al.  Overview of Stator-Permanent Magnet Brushless Machines , 2011, IEEE Transactions on Industrial Electronics.

[28]  S. Mezani,et al.  A Novel “Pseudo” Direct-Drive Brushless Permanent Magnet Machine , 2008, IEEE Transactions on Magnetics.

[29]  Chunhua Liu,et al.  Design and Analysis of a Cost-Effective Magnetless Multiphase Flux-Reversal DC-Field Machine for Wind Power Generation , 2015, IEEE Transactions on Energy Conversion.

[30]  K. Atallah,et al.  Servo Control of Magnetic Gears , 2012, IEEE/ASME Transactions on Mechatronics.

[31]  Qingsong Wang,et al.  A Novel Hybrid-Excited Dual-PM Machine With Bidirectional Flux Modulation , 2017, IEEE Transactions on Energy Conversion.

[32]  Zhongze Wu,et al.  Novel Electrical Machines Having Separate PM Excitation Stator , 2015, IEEE Transactions on Magnetics.

[33]  Ali Keyhani,et al.  Estimation of permanent magnet motor parameters , 1997, IAS '97. Conference Record of the 1997 IEEE Industry Applications Conference Thirty-Second IAS Annual Meeting.

[34]  Lei Wang,et al.  A novel magnetic-geared outer-rotor permanent-magnet brushless motor , 2008 .

[35]  Hongyun Jia,et al.  Back-EMF Harmonic Analysis and Fault-Tolerant Control of Flux-Switching Permanent-Magnet Machine With Redundancy , 2011, IEEE Transactions on Industrial Electronics.

[36]  Ronghai Qu,et al.  Design Procedure of Dual-Stator Spoke-Array Vernier Permanent-Magnet Machines , 2015, IEEE Transactions on Industry Applications.

[37]  Thomas M. Jahns,et al.  Pulsating torque minimization techniques for permanent magnet AC motor drives-a review , 1996, IEEE Trans. Ind. Electron..

[38]  Gan Zhang,et al.  Coupled Magnetic-Thermal Fields Analysis of Water Cooling Flux-Switching Permanent Magnet Motors by an Axially Segmented Model , 2016, IEEE Transactions on Magnetics.

[39]  F. Magnussen,et al.  Parasitic Effects in PM Machines With Concentrated Windings , 2005, IEEE Transactions on Industry Applications.

[40]  Nicola Bianchi,et al.  Design techniques for reducing the cogging torque in surface-mounted PM motors , 2000, Conference Record of the 2000 IEEE Industry Applications Conference. Thirty-Fifth IAS Annual Meeting and World Conference on Industrial Applications of Electrical Energy (Cat. No.00CH37129).

[41]  Yan Li,et al.  A Quantitative Comparison Study of Power-Electronic-Driven Flux-Modulated Machines Using Magnetic Field and Thermal Field Co-Simulation , 2015, IEEE Transactions on Industrial Electronics.

[42]  Kais Atallah,et al.  Design, analysis and realisation of a high-performance magnetic gear , 2004 .

[43]  Ming Cheng,et al.  Quantitative Comparison of Flux-Switching Permanent-Magnet Motors With Interior Permanent Magnet Motor for EV, HEV, and PHEV Applications , 2012, IEEE Transactions on Magnetics.

[44]  Rong-Jie Wang,et al.  Design and Evaluation of a Magnetically Geared PM Machine , 2015, IEEE Transactions on Magnetics.

[45]  Hamid Ben Ahmed,et al.  Switching flux permanent magnet polyphased synchronous machines , 1997 .

[46]  K.T. Chau,et al.  A Magnetic-Geared Outer-Rotor Permanent-Magnet Brushless Machine for Wind Power Generation , 2007, 2007 IEEE Industry Applications Annual Meeting.

[47]  A. Penzkofer,et al.  Analytical Modeling and Optimization of Pseudo-Direct Drive Permanent Magnet Machines for Large Wind Turbines , 2015, IEEE Transactions on Magnetics.

[48]  A.M. El-Refaie,et al.  Analysis of surface permanent magnet machines with fractional-slot concentrated windings , 2006, IEEE Transactions on Energy Conversion.

[49]  Mohammad Ardebili,et al.  Multi-objective design and prototyping of a low cogging torque axial-flux PM generator with segmented stator for small-scale direct-drive wind turbines , 2016 .