Study on form-wound machine turn insulation subjected to unipolar and bipolar square waves

The paper examines the time-to-failure of enameled form-wound machine turn insulation subjected to unipolar and bipolar square waves at different switching frequencies. Partial discharge under the same square wave parameters are also reported using a point-to-plane geometry from which the measured PD features are related to the time-to-failure results of the turn insulation. The results show that the life of enameled turn insulation is considerably longer under bipolar square waves than for unipolar waves and that turn insulation lifetime is related to the power of the partial discharges. In addition, a frequency threshold in the time-to-failure results is observed corresponding to a decrease in PD power and the development of surface space charge that affects the PD features is discussed.

[1]  D. Fabiani,et al.  Relation between space charge accumulation and partial discharge activity in enameled wires under PWM-like voltage waveforms , 2004, IEEE Transactions on Dielectrics and Electrical Insulation.

[2]  T. Lebey,et al.  Lifetime determination of polyimide under square voltage waveforms , 1997, Proceedings: Electrical Insulation Conference and Electrical Manufacturing and Coil Winding Conference.

[3]  Weijun Yin,et al.  Failure mechanism of winding insulations in inverter-fed motors , 1997 .

[4]  G. Borner,et al.  Failure mechanism of the interturn insulation of low voltage electric machines fed by pulse-controll , 1996 .

[5]  E. Cherney,et al.  Evaluation of medium voltage enameled wire exposed to fast repetitive voltage pulses , 2007, IEEE Transactions on Dielectrics and Electrical Insulation.

[6]  Shesha H. Jayaram,et al.  Time to failure of medium-voltage form-wound machine turn insulation stressed by unipolar square waves , 2015, IEEE Transactions on Dielectrics and Electrical Insulation.

[7]  K. Weeber,et al.  High Frequency Life Testing of Stator Coil Insulation , 2008, Conference Record of the 2008 IEEE International Symposium on Electrical Insulation.