Spatial Control of Self-Assembled Block Copolymer Domain Orientation and Alignment on Photo-Patterned Surfaces.

Polarity-switching photo-patternable guidelines can be directly used to both orient and direct the self-assembly of block copolymers (BCP). We report the orientation and alignment of poly(styrene-block-4-trimethylsilylstyrene) (PS-b-PTMSS) with domain periodicity, L0, of 44 nm on thin photo-patternable grafting surface treatments (pGSTs) and cross-linkable surface treatments (pXSTs), containing acid-labile 4-tert-butoxystyrene monomer units. The surface treatment was exposed using electron beam lithography to create well-defined linear arrays of neutral and preferential regions. Directed self-assembly (DSA) of PS-b-PTMSS with much lower defectivity was observed on pXST than on pGST guidelines. The study of the effect of film thickness on photoacid diffusion by Fourier transform infrared spectroscopy (FTIR) and near edge x-ray absorption fine structure (NEXAFS) spectroscopy suggested slower diffusion in thinner films, potentially enabling production of guidelines with sharper interfaces between unexposed and exposed lines, and thus, the DSA of PS-b-PTMSS on thinner pXST guidelines resulted in better alignment control.

[1]  Hiroki Yamamoto,et al.  Lamellar Orientation of a Block Copolymer via an Electron-Beam Induced Polarity Switch in a Nitrophenyl Self-Assembled Monolayer or Si Etching Treatments , 2020, Quantum Beam Science.

[2]  Geert Vandenberghe,et al.  Strategies for Increasing the Rate of Defect Annihilation in the Directed Self-Assembly of High-Chi Block Copolymers. , 2019, ACS applied materials & interfaces.

[3]  Guoyou Huang,et al.  Differential Effects of Directional Cyclic Stretching on the Functionalities of Engineered Cardiac Tissues. , 2019, ACS applied bio materials.

[4]  Guoyou Huang,et al.  Heterostructured Silk-Nanofiber-Reduced Graphene Oxide Composite Scaffold for SH-SY5Y Cell Alignment and Differentiation. , 2018, ACS applied materials & interfaces.

[5]  Christopher J. Ellison,et al.  Photopatterning of Block Copolymer Thin Films. , 2016, ACS macro letters.

[6]  Lei Wan,et al.  The Limits of Lamellae-Forming PS-b-PMMA Block Copolymers for Lithography. , 2015, ACS nano.

[7]  Lei Wan,et al.  Double-Patterned Sidewall Directed Self-Assembly and Pattern Transfer of Sub-10 nm PTMSS-b-PMOST. , 2015, ACS applied materials & interfaces.

[8]  Christopher J. Ellison,et al.  Interfacial Layers with Photoswitching Surface Energy for Block Copolymer Alignment and Directed Self-Assembly , 2015 .

[9]  Christopher J. Ellison,et al.  Directed self-assembly of silicon-containing block copolymer thin films. , 2015, ACS applied materials & interfaces.

[10]  C. Grant Willson,et al.  Design of high‐χ block copolymers for lithography , 2015 .

[11]  Charles T. Rettner,et al.  Enabling complex nanoscale pattern customization using directed self-assembly , 2014, Nature Communications.

[12]  Kim Y. Lee,et al.  Integration of nanoimprint lithography with block copolymer directed self-assembly for fabrication of a sub-20 nm template for bit-patterned media , 2014, Nanotechnology.

[13]  Christopher J. Ellison,et al.  Photopatternable Interfaces for Block Copolymer Lithography. , 2014, ACS macro letters.

[14]  Juan J. de Pablo,et al.  Control of Directed Self-Assembly in Block Polymers by Polymeric Topcoats , 2014 .

[15]  Chi-Chun Liu,et al.  Two-dimensional pattern formation using graphoepitaxy of PS-b-PMMA block copolymers for advanced FinFET device and circuit fabrication. , 2014, ACS nano.

[16]  C. Grant Willson,et al.  Interfacial Design for Block Copolymer Thin Films , 2014 .

[17]  C. Grant Willson,et al.  Block Copolymer Lithography , 2014 .

[18]  C. M. Bates,et al.  Consequences of surface neutralization in diblock copolymer thin films. , 2013, ACS nano.

[19]  Keon Jae Lee,et al.  Multicomponent nanopatterns by directed block copolymer self-assembly. , 2013, ACS Nano.

[20]  Thomas H. Epps,et al.  Directed Block Copolymer Thin Film Self-Assembly: Emerging Trends in Nanopattern Fabrication , 2013 .

[21]  Juan J. de Pablo,et al.  Chemical Patterns for Directed Self-Assembly of Lamellae-Forming Block Copolymers with Density Multiplication of Features , 2013 .

[22]  Chi-Chun Liu,et al.  Pattern placement accuracy in block copolymer directed self-assembly based on chemical epitaxy. , 2013, ACS nano.

[23]  Christopher J. Ellison,et al.  Polarity-Switching Top Coats Enable Orientation of Sub–10-nm Block Copolymer Domains , 2012, Science.

[24]  K. W. Gotrik,et al.  Templating Three-Dimensional Self-Assembled Structures in Bilayer Block Copolymer Films , 2012, Science.

[25]  Sivashankar Krishnamoorthy,et al.  Nanoparticle cluster arrays for high-performance SERS through directed self-assembly on flat substrates and on optical fibers. , 2012, ACS nano.

[26]  Chi-Chun Liu,et al.  Measurement of placement error between self-assembled polymer patterns and guiding chemical prepatterns , 2012, Advanced Lithography.

[27]  Jing Cheng,et al.  Developing directly photodefinable substrate guiding layers for block copolymer directed self-assembly (DSA) patterning , 2011, Advanced Lithography.

[28]  T. Albrecht,et al.  Rectangular patterns using block copolymer directed assembly for high bit aspect ratio patterned media. , 2011, ACS nano.

[29]  Christopher J. Ellison,et al.  Polymeric cross-linked surface treatments for controlling block copolymer orientation in thin films. , 2011, Langmuir : the ACS journal of surfaces and colloids.

[30]  E. Han,et al.  Resist free patterning of nonpreferential buffer layers for block copolymer lithography. , 2010, ACS nano.

[31]  Stefano Cabrini,et al.  DNA-directed self-assembly of gold nanoparticles onto nanopatterned surfaces: controlled placement of individual nanoparticles into regular arrays. , 2010, ACS nano.

[32]  Ali Khademhosseini,et al.  Directed 3D cell alignment and elongation in microengineered hydrogels. , 2010, Biomaterials.

[33]  Joy Y. Cheng,et al.  Simple and versatile methods to integrate directed self-assembly with optical lithography using a polarity-switched photoresist. , 2010, ACS nano.

[34]  Guoliang Liu,et al.  Integration of Density Multiplication in the Formation of Device‐Oriented Structures by Directed Assembly of Block Copolymer–Homopolymer Blends , 2010 .

[35]  Wen-li Wu,et al.  Characterization of the Photoacid Diffusion Length and Reaction Kinetics in EUV Photoresists with IR Spectroscopy , 2010 .

[36]  Juan J. de Pablo,et al.  Remediation of Line Edge Roughness in Chemical Nanopatterns by the Directed Assembly of Overlying Block Copolymer Films , 2010 .

[37]  P. Mistark,et al.  Block-copolymer-based plasmonic nanostructures. , 2009, ACS nano.

[38]  H. Sung,et al.  Pore-filling nanoporous templates from degradable block copolymers for nanoscale drug delivery. , 2009, ACS nano.

[39]  Bong Hoon Kim,et al.  One-Dimensional Nanoassembly of Block Copolymers Tailored by Chemically Patterned Surfaces , 2009 .

[40]  Joy Y. Cheng,et al.  Dense Self‐Assembly on Sparse Chemical Patterns: Rectifying and Multiplying Lithographic Patterns Using Block Copolymers , 2008 .

[41]  Joel K. W. Yang,et al.  Graphoepitaxy of Self-Assembled Block Copolymers on Two-Dimensional Periodic Patterned Templates , 2008, Science.

[42]  R. Ruiz,et al.  Density Multiplication and Improved Lithography by Directed Block Copolymer Assembly , 2008, Science.

[43]  Craig J. Hawker,et al.  Facile Routes to Patterned Surface Neutralization Layers for Block Copolymer Lithography , 2007 .

[44]  Marcus Müller,et al.  Directed self-assembly of block copolymers for nanolithography: fabrication of isolated features and essential integrated circuit geometries. , 2007, ACS nano.

[45]  J. Y. Lim,et al.  Cell sensing and response to micro- and nanostructured surfaces produced by chemical and topographic patterning. , 2007, Tissue engineering.

[46]  Wen-li Wu,et al.  Effect of copolymer composition on acid-catalyzed deprotection reaction kinetics in model photoresists , 2006 .

[47]  E. W. Edwards,et al.  Directed Assembly of Block Copolymer Blends into Nonregular Device-Oriented Structures , 2005, Science.

[48]  E. W. Edwards,et al.  Graphoepitaxy of cylinder-forming block copolymers for use as templates to pattern magnetic metal dot arrays , 2005, Nanotechnology.

[49]  Craig J Hawker,et al.  A Generalized Approach to the Modification of Solid Surfaces , 2005, Science.

[50]  P. Nealey,et al.  Epitaxial self-assembly of block copolymers on lithographically defined nanopatterned substrates , 2003, Nature.

[51]  John J. Biafore,et al.  Modeling soft-bake effects in chemically amplified resists , 2003, SPIE Advanced Lithography.

[52]  Wen-li Wu,et al.  Incoherent Neutron Scattering and the Dynamics of Thin Film Photoresist Polymers , 2003 .

[53]  Wen-Li Wu,et al.  Direct Measurement of the Reaction Front in Chemically Amplified Photoresists , 2002, Science.

[54]  Wen-li Wu,et al.  Deviations in the Thermal Properties of Ultrathin Polymer Network Films , 2002 .

[55]  Wen-li Wu,et al.  Confinement effects on the spatial extent of the reaction front in ultrathin chemically amplified photoresists , 2001 .

[56]  Wen-li Wu,et al.  Thin film confinement effects on the thermal properties of model photoresist polymers , 2001 .

[57]  C. Grant Willson,et al.  Mechanistic understanding of line-end shortening , 2001, SPIE Advanced Lithography.

[58]  Paul F. Nealey,et al.  Using Self-Assembled Monolayers Exposed to X-rays To Control the Wetting Behavior of Thin Films of Diblock Copolymers , 2000 .

[59]  R. F. W. Pease,et al.  Structure in Thin and Ultrathin Spin-Cast Polymer Films , 1996, Science.

[60]  A. Mayes,et al.  A Free Energy Model for Confined Diblock Copolymers , 1994 .

[61]  Hiroshi Ito,et al.  Poly(p-tert-butoxycarbonyloxystyrene): a convenient precursor to p-hydroxystyrene resins , 1983 .

[62]  T. Chang Proximity effect in electron-beam lithography , 1975 .

[63]  Jan Doise,et al.  Defect mitigation in sub-20nm patterning with high-chi, silicon-containing block copolymers , 2019, Advanced Lithography.