Experiments on subcooled flow boiling in I.C. engine-like conditions at low flow velocities

Abstract Subcooled boiling flow is specially attractive for engine cooling system design, as no essential changes in its architecture are required while it is still possible to take advantage of the highest rates of heat transfer associated with nucleate boiling, mostly at high engine loads. In this paper, experiments on subcooled boiling flow in representative temperature conditions were conducted with a usual engine coolant in the low velocity range, for which little information is available, even if it may be relevant when advanced thermal management strategies are used. The results were analyzed by comparison with a reference Chen-type model which provided reasonable results for relatively low wall temperatures, but with noticeable discrepancies at higher wall temperatures. Analysis of the deviations observed indicated a significant influence of the Prandtl number on the suppression factor, and the inclusion into the model of a first estimate of this effect produced a noticeable improvement in its results, thus suggesting that one such modified additive model may be useful for practical engine cooling applications.

[1]  Alex M. K. P. Taylor,et al.  Science review of internal combustion engines , 2008 .

[2]  N. Zuber,et al.  Dynamics of vapor bubbles and boiling heat transfer , 1955 .

[3]  Walter Knecht,et al.  Diesel engine development in view of reduced emission standards , 2008 .

[4]  Satish G. Kandlikar,et al.  Heat Transfer Characteristics in Partial Boiling, Fully Developed Boiling, and Significant Void Flow Regions of Subcooled Flow Boiling , 1997, Fluids Engineering.

[5]  G. Celata,et al.  Forced convective boiling in binary mixtures , 1993 .

[6]  M. Hassab The stability of steady convective motion in a vertical slender slot with non-uniform volumetric energy sources and unequal surface temperatures , 1985 .

[7]  Günter Brenn,et al.  Modeling of the microconvective contribution to wall heat transfer in subcooled boiling flow , 2008 .

[8]  D. L. Bennett,et al.  Forced convective boiling in vertical tubes for saturated pure components and binary mixtures , 1980 .

[9]  Antonio J. Torregrosa,et al.  A contribution to film coefficient estimation in piston cooling galleries , 2010 .

[10]  B. Degraeuwe,et al.  Experiments on the influence of inlet charge and coolant temperature on performance and emissions of a DI Diesel engine , 2006 .

[11]  Zhihao Li,et al.  Subcooled boiling heat transfer modelling for internal combustion engine applications , 2012 .

[12]  G. G. Stokes "J." , 1890, The New Yale Book of Quotations.

[13]  Murat Bulut,et al.  An Experimental Investigation on Flow Boiling of Ethylene-Glycol/ Water Mixtures , 2003 .

[14]  J. Taborek,et al.  Flow Boiling Heat Transfer in Vertical Tubes Correlated by an Asymptotic Model , 1992 .

[15]  Robert J. Moffat,et al.  Describing the Uncertainties in Experimental Results , 1988 .

[16]  S. Garimella,et al.  Flow boiling heat transfer in microchannels , 2007 .

[17]  J. R. Serrano,et al.  An experimental procedure to determine heat transfer properties of turbochargers , 2010 .

[18]  Zbigniew J. Sroka,et al.  Some aspects of thermal load and operating indexes after downsizing for internal combustion engine , 2012, Journal of Thermal Analysis and Calorimetry.

[19]  J. G. Hawley,et al.  Predicting Critical Heat Flux as a precursor to a boiling-based IC engine-cooling strategy , 2003 .

[20]  M. Cooper Heat Flow Rates in Saturated Nucleate Pool Boiling-A Wide-Ranging Examination Using Reduced Properties , 1984 .

[21]  K. Gungor,et al.  A general correlation for flow boiling in tubes and annuli , 1986 .

[22]  A. O’Neill,et al.  Forced convection and nucleate boiling on a small flat heater in a rectangular duct: Experiments with two working fluids, a 50–50 ethylene glycol—water mixture, and water , 2009 .

[23]  Kevin Robinson,et al.  Convective coolant heat transfer in internal combustion engines , 2003 .

[24]  A Model for Application of Chen's Boiling Correlation to a Standard Engine Cooling System , 2008 .

[25]  Alberto Broatch,et al.  Assessment of the influence of different cooling system configurations on engine warm-up, emissions and fuel consumption , 2008 .

[26]  N A F Campbell,et al.  Incorporating Nucleate Boiling in a Precision Cooling Strategy for Combustion Engines , 1997 .

[27]  Günter Brenn,et al.  Subcooled Boiling Flow Heat Transfer From Plain and Enhanced Surfaces in Automotive Applications , 2008 .

[28]  G. Brenn,et al.  Increased Cooling Power with Nucleate Boiling Flow in Automotive Engine Applications , 2011 .

[29]  J. C. Chen Correlation for Boiling Heat Transfer to Saturated Fluids in Convective Flow , 1966 .

[30]  Chris Brace,et al.  Review of engine cooling technologies for modern engines , 2004 .

[31]  J. G. Hawley,et al.  Experimental and modelling aspects of flow boiling heat transfer for application to internal combustion engines , 2003 .

[32]  Kevin Robinson,et al.  A Review of Precision Engine Cooling , 1999 .

[33]  Eran Sher,et al.  Theoretical limits of scaling-down internal combustion engines , 2011 .

[34]  A. E. Bergles,et al.  Two-phase flow and heat transfer in the power and process industries , 1981 .

[35]  I. C. Finlay,et al.  Factors Influencing Combustion Chamber Wall Temperatures in a Liquid-Cooled, Automotive, Spark-Ignition Engine , 1985 .