Thermostructural analysis with experimental verification in a high heat flux facility of a simulated cowl lip

Three-dimensional FEM analyses using the NASTRAN and MARC codes have been used to predict the thermal and structural response of active cooling schemes proposed for a hypersonic vehicle's propulsion system cowl lip under high aerothermodynamic heating loads. In order to experimentally verify these analyses, a hydrogen/oxygen rocket engine has been modified to employ the exhaust stream as a high enthalpy/high heat flux source for the evaluation of various actively cooled, simulated cowl lip segments as well as flat structural segments.