Hybrid model-based framework for alarm anticipation

Modern chemical plants consist of a number of integrated and interlinked process units. When an abnormal situation occurs, the automation system alerts the operators through alarms. In this work, we introduce a new type of alarms, known as anticipatory alarms, aimed to enable operators to orient holistically to the abnormal situation. These anticipatory alarms are developed based on an alarm anticipation algorithm that utilizes dynamic process models to offer an accurate short-term prediction of the process state. In particular, these models predict the rate-of-change of process variables, which are then translated into predictions of time horizons for occurrence of various critical alarms. Anticipatory alarms seek to improve the sensemaking facilities offered to the operator through advance warning of impending alarms. As a result, operators can adopt a more proactive approach in managing abnormal situations. The benefits of anticipatory alarms have been demonstrated through six fault scenarios in a depr...

[1]  Sirish L. Shah,et al.  Effective resource utilization for Alarm Management , 2010, 49th IEEE Conference on Decision and Control (CDC).

[2]  Mohd Azlan Hussain,et al.  Hybrid neural network—prior knowledge model in temperature control of a semi-batch polymerization process , 2004 .

[3]  S L Shah,et al.  Improved correlation analysis and visualization of industrial alarm data. , 2012, ISA transactions.

[4]  Arthur Tay,et al.  The Intelligent Alarm Management System , 2003, IEEE Softw..

[5]  Xiwei Liu,et al.  Evaluation of plant alarm systems by behavior simulation using a virtual subject , 2010, Comput. Chem. Eng..

[6]  Junya Nishiguchi,et al.  IPL2 and 3 performance improvement method for process safety using event correlation analysis , 2010, Comput. Chem. Eng..

[7]  Stephan Lewandowsky,et al.  Expertise in the Management of Bushfires: Training and Decision Support , 1997 .

[8]  Mark A. Kramer,et al.  Modeling chemical processes using prior knowledge and neural networks , 1994 .

[9]  Naoki Kimura,et al.  An Evaluation Method for Plant Alarm System Based on a Two-Layer Cause-Effect Model , 2011 .

[10]  Rajagopalan Srinivasan,et al.  Proactive alarms monitoring using predictive technologies. , 2012 .

[11]  M. H. Marchetti Circumvent design issues when adding new hydrotreating units: Follow these guidelines for substantial capital cost savings with existing flare systems , 2011 .

[12]  Inn Seock Kim Computerized systems for on-line management of failures: a state-of-the-art discussion of alarm systems and diagnostic systems applied in the nuclear industry , 1994 .

[13]  Lyle H. Ungar,et al.  A hybrid neural network‐first principles approach to process modeling , 1992 .

[14]  Wolfgang Marquardt,et al.  The validity domain of hybrid models and its application in process optimization , 2007 .

[15]  Masaru Noda,et al.  Use of Event Correlation Analysis to Reduce Number of Alarms , 2009 .

[16]  Sirish L. Shah,et al.  Graphical tools for routine assessment of industrial alarm systems , 2012, Comput. Chem. Eng..

[17]  Yin Shanqing School of Mechanical and Aerospace Engineering , 2011 .

[18]  S. A. Harp,et al.  Qualitative user aiding for alarm management (QUALM): an integrated demonstration of emerging technologies for aiding process control operators , 1994, Proceedings of IEEE International Conference on Systems, Man and Cybernetics.