Fabrication of a SFF-based three-dimensional scaffold using a precision deposition system in tissue engineering

Recent developments in tissue-engineering techniques allow physicians to treat a range of previously untreatable conditions. In the development of such techniques, scaffolds with a controllable pore size and porosity have been manufactured using solid free-form fabrication methods to investigate cell interaction effects such as cell proliferation and differentiation. In this study, we describe the fabrication of scaffolds from two types of biodegradable materials using a precision deposition system that we developed. The precision deposition system uses technology that enables the manufacture of three-dimensional (3D) microstructures. The fabrication of 3D tissue-engineering scaffolds using the precision deposition system required the combination of several technologies, including motion control, thermal control, pneumatic control and CAD/CAM software. Through the fabrication and cell interaction analysis of two kinds of scaffolds using polycaprolactone and poly-lactic-co-glycolic acid, feasibility of application to the tissue engineering of the developed SFF-based precision deposition system is demonstrated.

[1]  Dietmar W Hutmacher,et al.  Scaffold-based tissue engineering: rationale for computer-aided design and solid free-form fabrication systems. , 2004, Trends in biotechnology.

[2]  S. Goldstein The mechanical properties of trabecular bone: dependence on anatomic location and function. , 1987, Journal of biomechanics.

[3]  B. Derby,et al.  Manufacture of biomaterials by a novel printing process , 2002, Journal of materials science. Materials in medicine.

[4]  I Zein,et al.  Mechanical properties and cell cultural response of polycaprolactone scaffolds designed and fabricated via fused deposition modeling. , 2001, Journal of biomedical materials research.

[5]  Additive Process Using Femto-second Laser for Manufacturing Three-dimensional Nano/Micro-structures , 2007 .

[6]  Yong Qing Fu,et al.  Diamond and diamond-like carbon MEMS , 2007 .

[7]  Dong-Woo Cho,et al.  Development of a scaffold fabrication system using an axiomatic approach , 2006 .

[8]  A.C.W. Lau,et al.  Precision extruding deposition and characterization of cellular poly‐ε‐caprolactone tissue scaffolds , 2004 .

[9]  W. Mark Saltzman,et al.  CHAPTER 19 – CELL INTERACTIONS WITH POLYMERS , 2000 .

[10]  Alan Grodzinsky,et al.  Tissue-engineered composites for the repair of large osteochondral defects. , 2002, Arthritis and rheumatism.

[11]  Lin Lu,et al.  Porogen-based solid freeform fabrication of polycaprolactone-calcium phosphate scaffolds for tissue engineering. , 2006, Biomaterials.

[12]  Arnold I Caplan,et al.  Repair of osteochondral defect with tissue-engineered two-phase composite material of injectable calcium phosphate and hyaluronan sponge. , 2002, Tissue engineering.

[13]  J M Polak,et al.  Scaffolds and biomaterials for tissue engineering: a review of clinical applications. , 2003, Clinical otolaryngology and allied sciences.

[14]  S. Teoh,et al.  Characterization of anterior cruciate ligament cells and bone marrow stromal cells on various biodegradable polymeric films , 2002 .

[15]  I. Zein,et al.  Fused deposition modeling of novel scaffold architectures for tissue engineering applications. , 2002, Biomaterials.

[16]  Colleen L Flanagan,et al.  Bone tissue engineering using polycaprolactone scaffolds fabricated via selective laser sintering. , 2005, Biomaterials.

[17]  A. Boccaccini,et al.  Biodegradable and bioactive porous polymer/inorganic composite scaffolds for bone tissue engineering. , 2006, Biomaterials.

[18]  C. V. van Blitterswijk,et al.  Design of porous scaffolds for cartilage tissue engineering using a three-dimensional fiber-deposition technique. , 2004, Biomaterials.

[19]  L. Weiss,et al.  In vitro analysis of biodegradable polymer blend/hydroxyapatite composites for bone tissue engineering. , 1999, Journal of biomedical materials research.