Microactuators and their technologies

Abstract This paper gives a brief overview of microactuators, focussing on devices made by microfabrication technologies which are based on silicon processes like photolithography, etching, thin film deposition etc. These technologies enable the miniaturization of electrical devices as well as micromechanisms and microactuators. They can be batch fabricated on large area silicon substrates and represent the smallest available in a vast field of actuators. Mentioning the activation principles and the three main fabrication technologies: bulk micromachining, surface macromachining and moulding, the paper focusses on devices, which made their way into industrial applications or prototypes. The far most developed micro electro-mechanical systems (MEMS) are found in micro-fluidic systems (printheads, microvalves and -pumps) and micro-optical systems (micromirrors, -scanners, -shutters and -switches). They can be combined with microelectronics and microsensors to form an integrated on-chip or hybrid-assembled system. Other MEMS-actuators like microgrippers, microrelays, AFM heads or data storage devices, are promising devices for future medical, biological and technical applications like minimal invasive surgery or the vast field of information storage and distribution.

[1]  K.E. Petersen,et al.  Silicon as a mechanical material , 1982, Proceedings of the IEEE.

[2]  D. Maillefer,et al.  A high-performance silicon micropump for an implantable drug delivery system , 1999, Technical Digest. IEEE International MEMS 99 Conference. Twelfth IEEE International Conference on Micro Electro Mechanical Systems (Cat. No.99CH36291).

[3]  J. M. Noworolski,et al.  Microassembly technologies for MEMS , 1998, Photonics West - Micro and Nano Fabricated Electromechanical and Optical Components.

[4]  K. Deng,et al.  A preliminary study on friction measurements in MEMS , 1991, TRANSDUCERS '91: 1991 International Conference on Solid-State Sensors and Actuators. Digest of Technical Papers.

[5]  Wouter Olthuis,et al.  An electrochemically actuated micropump for use in a "push-pull" microdialysis based in-vivo monitoring system , 1999 .

[6]  H. Lintel,et al.  A piezoelectric micropump based on micromachining of silicon , 1988 .

[7]  John D. Busch,et al.  A Silicon-Based Shape Memory Alloy Microvalve , 1992 .

[8]  M. Sakata,et al.  Micromachined relay which utilizes single crystal silicon electrostatic actuator , 1999, Technical Digest. IEEE International MEMS 99 Conference. Twelfth IEEE International Conference on Micro Electro Mechanical Systems (Cat. No.99CH36291).

[9]  W. Dötzel,et al.  Hybrid-assembled micro dosing system using silicon-based micropump/ valve and mass flow sensor , 1998 .

[10]  J. Fluitman,et al.  A thermopneumatic micropump based on micro-engineering techniques , 1990 .

[11]  L. Paratte,et al.  A rigid ring electrostatic harmonic wobble motor with axial field , 1991, TRANSDUCERS '91: 1991 International Conference on Solid-State Sensors and Actuators. Digest of Technical Papers.

[12]  J. Fluitman,et al.  Electrostatic curved electrode actuators , 1995 .

[13]  Dong-il Dan Cho,et al.  Electric levitation bearings for micromotors , 1991, TRANSDUCERS '91: 1991 International Conference on Solid-State Sensors and Actuators. Digest of Technical Papers.

[14]  D. Maier-Schneider,et al.  Elastic properties and microstructure of LPCVD polysilicon films , 1996 .

[15]  P. Sarro,et al.  Surface versus bulk micromachining: the contest for suitable applications , 1998 .

[16]  Ernst Obermeier,et al.  A micromachined single-chip inkjet printhead , 1996 .

[17]  R. Muller,et al.  IC-processed electrostatic micromotors , 1989 .

[18]  Eckhard Quandt,et al.  Fabrication and simulation of magnetostrictive thin-film actuators , 1995 .

[19]  S. Saegusa,et al.  Low voltage driven piggy-back actuator of hard disk drives , 1999, Technical Digest. IEEE International MEMS 99 Conference. Twelfth IEEE International Conference on Micro Electro Mechanical Systems (Cat. No.99CH36291).

[20]  R. Legtenberg,et al.  Stiction in surface micromachining , 1996 .

[21]  H. Fujita,et al.  Microactuators and micromachines , 1998, Proc. IEEE.

[22]  W. Benecke,et al.  Linear and rotational magnetic micromotors fabricated using silicon technology , 1992, [1992] Proceedings IEEE Micro Electro Mechanical Systems.

[23]  E. Beyne,et al.  A fully-packaged electromagnetic microrelay , 1999, Technical Digest. IEEE International MEMS 99 Conference. Twelfth IEEE International Conference on Micro Electro Mechanical Systems (Cat. No.99CH36291).

[24]  Mehran Mehregany,et al.  Micromotor dynamics in lubricating fluids , 1994 .

[25]  S. Bhansali,et al.  A New Magnetically Actuated Microvalve for Liquid and Gas Control Applications , 2000 .

[26]  H. Reichl,et al.  Fabrication of high depth-to-width aspect ratio microstructures , 1992, [1992] Proceedings IEEE Micro Electro Mechanical Systems.

[27]  Xi-Qing Sun,et al.  A micro variable inductor chip using MEMS relays , 1997, Proceedings of International Solid State Sensors and Actuators Conference (Transducers '97).

[28]  Hiroyuki Fujita,et al.  Sub-micron gaps without sub-micron etching , 1991, [1991] Proceedings. IEEE Micro Electro Mechanical Systems.

[29]  Ute Drechsler,et al.  5×5 2D AFM cantilever arrays a first step towards a Terabit storage device , 1999 .

[30]  H. Baltes,et al.  REVIEW ARTICLE: Silicon dioxide sacrificial layer etching in surface micromachining , 1997 .

[31]  R. Muller,et al.  Pin joints, gears, springs, cranks, and other novel micromechanical structures , 1987 .

[32]  M. Baltzer,et al.  A linear stepping actuator in surface micromachining technology for low voltages and large displacements , 1997, Proceedings of International Solid State Sensors and Actuators Conference (Transducers '97).

[33]  Y. Gianchandani,et al.  Bent-beam electro-thermal actuators for high force applications , 1999, Technical Digest. IEEE International MEMS 99 Conference. Twelfth IEEE International Conference on Micro Electro Mechanical Systems (Cat. No.99CH36291).

[34]  Jens Anders Branebjerg,et al.  Microfluidics-a review , 1993 .

[35]  Terunobu Akiyama,et al.  A new step motion of polysilicon microstructures , 1993, [1993] Proceedings IEEE Micro Electro Mechanical Systems.

[36]  W. Benecke,et al.  Silicon-microactuators: activation mechanisms and scaling problems , 1991, TRANSDUCERS '91: 1991 International Conference on Solid-State Sensors and Actuators. Digest of Technical Papers.

[37]  W. Menz LIGA and related technologies for industrial application , 1996 .

[38]  Ian Papautsky,et al.  Parallel sample manipulation using micromachined pipette arrays , 1998, Photonics West - Micro and Nano Fabricated Electromechanical and Optical Components.

[39]  Kam Y. Lau,et al.  A raster-scanning full-motion video display using polysilicon micromachined mirrors , 2000 .

[40]  Yu-Chong Tai,et al.  A practical thermopneumatic valve , 1999, Technical Digest. IEEE International MEMS 99 Conference. Twelfth IEEE International Conference on Micro Electro Mechanical Systems (Cat. No.99CH36291).

[41]  Dennis L. Polla,et al.  Design of linear-motion microactuators using piezoelectric thin films , 1991 .

[42]  Dominiek Reynaerts,et al.  An implantable drug-delivery system based on shape memory alloy micro-actuation , 1997 .

[43]  W. Menz,et al.  Fully Batch Fabricated Magnetic Microactuators Using A Two Layer Liga Process , 1995, Proceedings of the International Solid-State Sensors and Actuators Conference - TRANSDUCERS '95.

[44]  Werner Karl Schomburg,et al.  AMANDA—low-cost production of microfluidic devices , 1998 .

[45]  E. Obermeier,et al.  Etch rate and surface roughness of deep narrow U-grooves in (110)-oriented silicon , 1995 .

[46]  M. de Boer,et al.  The Black Silicon Method V: A Study Of The Fabricating Of Movable Structures For Micro Electromechanical Systems , 1995, Proceedings of the International Solid-State Sensors and Actuators Conference - TRANSDUCERS '95.

[47]  E. Obermeier,et al.  A micro shutter for applications in optical and thermal detectors , 1997, Proceedings of International Solid State Sensors and Actuators Conference (Transducers '97).

[48]  O. Solgaard,et al.  Optical raster-scanning displays based on surface-micromachined polysilicon mirrors , 1999 .

[49]  Richard M. White,et al.  Polysilicon microstructures to characterize static friction , 1990, IEEE Proceedings on Micro Electro Mechanical Systems, An Investigation of Micro Structures, Sensors, Actuators, Machines and Robots..

[50]  R. T. Howe,et al.  Nickel-filled Hexsil Thermally Actuated Tweezers , 1995, Proceedings of the International Solid-State Sensors and Actuators Conference - TRANSDUCERS '95.

[51]  F. Rudolf,et al.  Electrodeposition of 3D microstructures on silicon , 1993 .

[52]  E Obermeier,et al.  Design and fabrication of surface micromachined micromotors with large dimensions , 1997 .