Argon–Oxygen Decarburization of High‐Manganese Steels: Effect of Alloy Composition

The kinetics of simultaneous decarburization and demanganization of Fe–Mn–C alloys with 5–25% Mn and 0.05–0.42%C are investigated by bubbling a mixture of Ar–O2 through the melt at 1823 K. There are three distinct stages during the process. In stage 1, the rate of decarburization is slow, it is faster in stage 2, and slows to an intermediate rate during stage 3. In stage 1, manganese concentration decreases at a constant rate. In stage 2, manganese concentration remains essentially constant or exhibits minor reversion in some cases. In stage 3, manganese concentration decreases again. The overall rate of manganese loss in stage 1 increases with decreasing initial carbon concentration of the alloy, whereas in stage 3, the rate of manganese loss is independent of carbon concentration. The rate of overall manganese loss is partly controlled by the transport of manganese in the liquid phase. Assuming the products of reaction are CO and MnO, the combination of loss as vapor and oxide is insufficient to justify the total Manganese loss. The mechanism for the extra manganese loss is proposed to be due to evaporation–condensation of manganese in the bubble, is supported both thermodynamically and kinetically.

[1]  Jianhua Liu,et al.  Effect of CO2 and O2 Mixed Injection on the Decarburization and Manganese Retention in High-Mn Twinning-Induced Plasticity Steels , 2020, Metallurgical and Materials Transactions B.

[2]  M. Barati,et al.  Review of Manganese Processing for Production of TRIP/TWIP Steels, Part 2: Reduction Studies , 2018 .

[3]  K. Coley,et al.  Kinetics of Silicothermic Reduction of Manganese Oxide for Advanced High-Strength Steel Production , 2017, Metallurgical and Materials Transactions B.

[4]  O. Bouaziz,et al.  High manganese austenitic twinning induced plasticity steels: A review of the microstructure properties relationships , 2011 .

[5]  Y. Kato,et al.  Effect of Mixed Gas Top Blowing on Decarburization and Manganese Evaporation of Steel Melt in Low Carbon Content Range , 2011 .

[6]  B. Blanpain,et al.  Understanding stainless steelmaking through computational thermodynamics: Part 3 – AOD converting , 2010 .

[7]  Ji-He Wei,et al.  Mathematical modeling of the argon-oxygen decarburization refining process of stainless steel: Part II. Application of the model to industrial practice , 2002 .

[8]  J. Pak,et al.  Manganese loss during the oxygen refining of high-carbon ferromanganese melts , 1999 .

[9]  Tanaka Shigenori,et al.  Effects of Oxygen Blowing Types on Decarburization Reaction in High Carbon Range of Stainless Steel Melts , 1996 .

[10]  R. D. Pehlke,et al.  Kinetics of oxidation of carbon in liquid iron-carbon-silicon-manganese-sulfur alloys by carbon dioxide in nitrogen , 1995 .

[11]  G. A. Irons,et al.  Bubble formation at nozzles in pig iron , 1978 .

[12]  Ohno Takamasa,et al.  Reaction Model for the AOD Process , 1977 .

[13]  S. K. Dey,et al.  Kinetics of decarburization of iron-chromium melts in highly oxidizing atmosphere , 1976 .

[14]  R. Fruehan Nitrogenation and decarburization of stainless steel , 1975 .

[15]  S. Maruhashi,et al.  Decarburization of Molten High Chromium Steel under Reduced Pressure , 1973 .

[16]  K. Sano,et al.  On the Rates of Decarburization and Oxidation of Molten Iron Alloys with CO2-Ar Atmosphere , 1969 .

[17]  P. Grieveson,et al.  Determination of Interdiffusivities of Argon and Metal Vapor Mixtures at Elevated Temperatures , 1964 .

[18]  S. Seetharaman,et al.  Modeling of Reactions between Gas Bubble and Molten Metal Bath—Experimental Validation in the Case of Decarburization of Fe-Cr-C melts , 2009 .

[19]  Leiv Kolbeinsen,et al.  Kinetics of oxygen refining process for ferromanganese alloys , 2005 .

[20]  J. Pak,et al.  Decarburization of high carbon ferromanganese melts , 2000 .

[21]  D. Neuschütz,et al.  Mechanisms of dust generation in a stainless steelmaking converter , 1993 .

[22]  Tetsuya Watanabe,et al.  A Study on the Mechanism of Decarburization and the Oxidation of Chromium for Liquid Stainless Steel under Reduced Pressure , 1974 .