Composite hybrid valve lifter for automotive engines

This paper describes the development of a hybrid valve lifter composed of composite and steel for use in a valve train in an automotive internal combustion engine. Emphasis in this work was placed on reducing the mass of the valve lifter in order to achieve higher fuel efficiency. Several issues regarding design and manufacture of the composite hybrid valve lifter had been investigated and addressed based on the functional requirements of the valve lifter. Prototype hybrid valve lifters were manufactured and a series of durability tests were conducted on the laboratory bench. The tests showed that hybrid valve lifter were sufficiently durable to withstand the test loads.

[1]  Jin Ho Choi,et al.  Development of the composite bumper beam for passenger cars , 1995 .

[2]  D. Lee,et al.  Characteristics of carbon fiber phenolic composite for journal bearing materials , 2004 .

[3]  S. Tsai,et al.  Introduction to composite materials , 1980 .

[4]  Howard M. Adelman,et al.  Evaluation of the Tensor Polynomial and Hoffman Strength Theories for Composite Materials , 1977 .

[5]  P. Beardmore Composite structures for automobiles , 1986 .

[6]  Gregory M. Glenn,et al.  Fiber-reinforced composites , 1988 .

[7]  Frank Stodolsky,et al.  Modeling the effect of engine assembly mass on engine friction and vehicle fuel economy , 1995 .

[8]  Dai Gil Lee,et al.  Manufacture of one-piece automotive drive shafts with aluminum and composite materials , 1997 .

[9]  Anup K. Ghosh,et al.  Influence of Carbon Fabric on Fretting Wear Performance of Polyetherimide Composite , 2002 .

[10]  Mahmood M. Shokrieh,et al.  Shear buckling of a composite drive shaft under torsion , 2004 .

[11]  Dai Gil Lee,et al.  Impact energy absorption characteristics of composite structures , 2000 .

[12]  Joseph Edward Shigley,et al.  Mechanical engineering design , 1972 .

[13]  D. Lee,et al.  Design and manufacture of an automotive hybrid aluminum/composite drive shaft , 2004 .

[14]  Dai Gil Lee,et al.  Composite side-door impact beams for passenger cars , 1997 .

[15]  Fan Y. Chen Mechanics and Design of Cam Mechanisms , 1982 .

[16]  Dai Gil Lee,et al.  Impact energy absorption characteristics of glass fiber hybrid composites , 1999 .